54 37 080 Removing and Installing/Replacing Roof Shell At Rear

54 37 080 Removing And Installing/Replacing Roof Shell At Rear







Necessary preliminary tasks:
- Remove roofliner for roof shell at rear







NOTE:
- Removal of rear roof shell must only be carried out when the front roof shell is fitted.
- Never remove the rear and front roof shell together.
- An adjustment of the roof shell is specified in all directions and in this case is not possible.







Installation:
- Microencapsulated screws (Loctite) must be replaced and may not be reused
- Screw connection must be completed within 20 minutes (start of curing)
- Microencapsulated screws must not be retightened
- Thread of nut must be cleaned beforehand in event of repeated use







Move rear roof shell (1) over front roof shell.







Secure rear roof shell against sinking.
Insert auxiliary tool on left and right in bore hole (2) of soft top frame (1).
Roof shell is blocked when hydraulic system is depressurized.

IMPORTANT: Remove auxiliary tool again without fail before moving roof. Risk of damage.







NOTE: Count and note the number of washers for height specification.

Release Torx screws (1) on left and right.

Installation:
Replace Torx screws.







NOTE: Count and note the number of washers.

Release Torx screws (1) on left and right.

Installation:
Replace Torx screws.







Installation:
Install and adjust roof shell without fin.
Release screws (1).
Remove fin.







Observe installation sequence:
Screw on roof shell slack, roof shell must just still be able to be moved.
Close soft top.
Align roof shell and check gap dimension.







Screw down front Torx screw (1).
Tightening torque 54 37 11AZ.







Screw down Torx screw (1).
Tightening torque 54 37 11AZ.







Open soft top.
Screw down rear Torx screw (1).
Tightening torque 54 37 11AZ.
Install fin.







Replacement only:
- Modify rear window
- Modify seal

Release screws (1).
Tightening torque 54 37 13AZ.
Remove seal holder.







Release screws (1).
Tightening torque 54 37 13AZ.
Remove seal holder.







Attach Teflon tape (1) in front area of roof shell.
A. 25 mm

Installation:
Clean adhesive area with spirit.
Air drying time: ≥ 2 minute

IMPORTANT:
- Adhesive area must be dry and free from dust and grease.
- Once it has been cleaned, do not touch the adhesive area with bare hands.