Compressor Replacement

COMPRESSOR REPLACEMENT (BODY TYPE VIN 3)

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant from the system.
2. Remove the generator.
3. Remove the idler pulley.
4. Disconnect the compressor electrical connectors.
5. Remove the compressor hose assembly bolt from the compressor.

IMPORTANT: Some system pressure may still exist in the A/C compressor crankcase after you evacuate the system.

6. Remove the compressor hose assembly block from the compressor.







7. Remove the compressor mounting bolts from the compressor (1).
8. Remove the compressor.
9. Drain and measure the compressor oil.




INSTALLATION PROCEDURE
1. Add the proper amount of oil to the replacement compressor.
2. Install the compressor.







3. Install the compressor mounting bolts to the compressor (1).

NOTE: Refer to Fastener Notice in Service Precautions.
Vehicle Damage Warnings

Tighten
Tighten the bolts to .....50 N.m (37 lb ft).







4. Install the compressor hose assembly block to the compressor.
Install the compressor hose assembly bolt to the compressor (1).

Tighten
Tighten the bolt to .....33 N.m (24 lb ft).

5. Connect the compressor electrical connectors.
6. Install the idler pulley.
7. Install the generator.
8. Evacuate and recharge the A/C system.
9. Leak test the fittings of the components using the J 39400.