Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Drive Belt Removal
3. Drive Belt Tensioner Removal
4. Drive Belt Idler Pulley Removal
5. Generator Removal
6. Air Conditioning Compressor Removal
7. Power Steering Pump Removal
8. Starter Removal
9. Oil Level Indicator and Tube Removal
10. Exhaust Manifold Removal - Left
11. Oil Filter Adapter Removal
12. Exhaust Manifold Removal - Right
13. Water Outlet Removal
14. Engine Coolant Thermostat Housing Removal
15. Crankshaft Balancer Removal
16. Engine Flywheel Removal
17. Intake Manifold Removal
18. Camshaft Cover Removal - Left
19. Camshaft Cover Removal - Right
20. Water Pump Removal
21. Engine Front Cover Removal
22. Secondary Timing Chain Tensioner Removal - Right
23. Secondary Camshaft Drive Chain Shoe Removal - Right
24. Secondary Timing Chain Guide Removal - Right
25. Secondary Camshaft Intermediate Drive Chain Removal - Right
26. Primary Camshaft Intermediate Drive Chain Tensioner Removal
27. Primary Timing Chain Guide Removal - Upper
28. Primary Timing Chain Guide Removal - Lower
29. Primary Camshaft Intermediate Drive Chain Removal
30. Timing Chain Idler Sprocket Removal - Right
31. Secondary Timing Chain Tensioner Removal - Left
32. Secondary Camshaft Drive Chain Shoe Removal - Left
33. Secondary Timing Chain Guide Removal - Left
34. Secondary Camshaft Intermediate Drive Chain Removal - Left
35. Timing Chain Idler Sprocket Removal - Left
36. Crankshaft Sprocket Removal
37. Camshaft Position Actuator Removal - Left Exhaust
38. Camshaft Position Actuator Removal - Left Intake
39. Camshaft Position Actuator Removal - Right Exhaust
40. Camshaft Position Actuator Removal - Right Intake
41. Camshaft Removal - Left
42. Valve Rocker Arm Removal - Left
43. Valve Lifter Removal - Left
44. Cylinder Head Removal - Left
45. Camshaft Removal - Right
46. Valve Rocker Arm Removal - Right
47. Valve Lifter Removal - Right
48. Cylinder Head Removal - Right
49. Oil Pan Removal
50. Oil Pump Removal
51. Crankshaft Rear Oil Seal and Housing Removal
52. Piston, Connecting Rod, and Bearing Removal
53. Crankshaft and Bearing Removal
54. Engine Block Disassemble
55. Engine Block Clean and Inspect
56. Crankshaft and Bearing Clean and Inspect
57. Crankshaft Balancer Clean and Inspect
58. Engine Flywheel Clean and Inspect
59. Piston and Connecting Rod Disassemble
60. Piston, Connecting Rod, and Bearing Clean and Inspect
61. Piston and Connecting Rod Assemble
62. Cylinder Head Disassemble
63. Cylinder Head Clean and Inspect
64. Valve Spring Inspection and Measurement
65. Valve and Seat Grinding
66. Cylinder Head Assemble
67. Camshaft Clean and Inspect
68. Valve Lifter Clean and Inspect
69. Valve Rocker Arm Clean and Inspect
70. Camshaft Timing Drive Components Clean and Inspect
71. Oil Pump Disassemble
72. Oil Pump Clean and Inspect
73. Oil Pump Assemble
74. Oil Filter Adapter Disassemble
75. Oil Filter Adapter Clean and Inspect
76. Oil Filter Adapter Assemble
77. Oil Pan Disassemble
78. Oil Pan Clean and Inspect
79. Oil Pump Suction Pipe and Screen Clean and Inspect
80. Oil Pan Assemble
81. Engine Front Cover Disassemble
82. Engine Front Cover Clean and Inspect
83. Engine Front Cover Assemble
84. Camshaft Cover Disassemble
85. Camshaft Cover Clean and Inspect
86. Camshaft Cover Assemble
87. Intake Manifold Disassemble
88. Intake Manifold Clean and Inspect
89. Intake Manifold Assemble
90. Exhaust Manifold Clean and Inspect - Left
91. Exhaust Manifold Clean and Inspect - Right
92. Water Pump Clean and Inspect
93. Thread Repair
94. Service Prior to Assembly
95. Engine Block Assemble
96. Crankshaft and Bearing Installation
97. Piston, Connecting Rod, and Bearing Installation
98. Crankshaft Rear Oil Seal and Housing Installation
99. Oil Pump Installation
100. Oil Pan Installation
101. Cylinder Head Installation - Right
102. Valve Lifter Installation - Right
103. Valve Rocker Arm Installation - Right
104. Camshaft Installation - Right
105. Cylinder Head Installation - Left
106. Valve Lifter Installation - Left
107. Valve Rocker Arm Installation - Left
108. Camshaft Installation - Left
109. Camshaft Position Actuator Installation - Right Intake
110. Camshaft Position Actuator Installation - Right Exhaust
111. Camshaft Position Actuator Installation - Left Intake
112. Camshaft Position Actuator Installation - Left Exhaust
113. Crankshaft Sprocket Installation
114. Timing Chain Idler Sprocket Installation - Left
115. Secondary Camshaft Intermediate Drive Chain Installation - Left
116. Secondary Timing Chain Guide Installation - Left
117. Secondary Camshaft Drive Chain Shoe Installation - Left
118. Secondary Timing Chain Tensioner Installation - Left
119. Timing Chain Idler Sprocket Installation - Right
120. Primary Camshaft Intermediate Drive Chain Installation
121. Primary Timing Chain Guide Installation - Lower
122. Primary Timing Chain Guide Installation - Upper
123. Primary Camshaft Intermediate Drive Chain Tensioner Installation
124. Secondary Camshaft Intermediate Drive Chain Installation - Right
125. Secondary Timing Chain Guide Installation - Right
126. Secondary Camshaft Drive Chain Shoe Installation - Right
127. Secondary Timing Chain Tensioner Installation - Right
128. Engine Front Cover Installation
129. Water Pump Installation
130. Camshaft Cover Installation - Left
131. Camshaft Cover Installation - Right
132. Intake Manifold Installation
133. Engine Flywheel Installation
134. Crankshaft Balancer Installation
135. Oil Filter Adapter Installation
136. Exhaust Manifold Installation - Left
137. Oil Level Indicator and Tube Installation
138. Exhaust Manifold Installation - Right
139. Engine Coolant Thermostat Housing Installation
140. Water Outlet Installation
141. Starter Installation
142. Power Steering Pump Installation
143. Air Conditioning Compressor Installation
144. Generator Installation
145. Drive Belt Idler Pulley Installation
146. Drive Belt Tensioner Installation
147. Drive Belt Installation
148. Engine Wiring Harness Assembly Installation
149. Engine Prelubing