Fuel Pump: Service and Repair

FUEL SENDER ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 44402 Fuel Tank Sending Unit Wrench

REMOVAL PROCEDURE




1. Remove the fuel tank.
2. Remove the fuel feed (1) and EVAP (2) lines from the fuel sender assembly.




3. Using J 44402, remove the fuel sender lock ring (1).
4. Remove the fuel sender assembly (2) and seal (3). Discard the seal.
5. Clean the fuel sender sealing surfaces (4).

CAUTION: Refer to Fuel Storage Caution in Service Precautions.

INSTALLATION PROCEDURE




1. Install a NEW seal (3) onto the fuel tank.

IMPORTANT: Never reuse the old seal or a fuel leak may occur. Always use a NEW seal.

2. Install the fuel sender assembly (2).

IMPORTANT: Place the fuel pump strainer in a horizontal position when you install the fuel sender in the tank. When installing the fuel sender assembly, assure that the fuel pump strainer does not block full travel of the float arm.

3. Using J 44402, install the fuel sender lock ring (1).




4. Install the fuel feed (1) and EVAP (2) lines to the sender assembly.
5. Install the fuel tank.