Transfer Case Adapter Replacement

Transfer Case Adapter Replacement
Removal Procedure





1. Raise the vehicle. Refer to Vehicle Lifting.
2. Remove the transfer case assembly from the vehicle.





3. Important: The transmission mount DOES NOT have to be removed to perform the following service procedure.

Remove the transmission mount bolts.





4. Install a transmission jack under the transmission.
5. Lift the transmission just high enough to remove the transfer case adapter.





6. Remove the transfer case adapter mounting bolts from the transmission.





7. Remove the transfer case adapter from the transmission.





8. Remove the transfer case adapter seal.

Installation Procedure





1. Install the new seal on the transfer case adapter.
2. Install the transfer adapter to the transmission.





3. Notice: Refer to Fastener in Service Precautions.

Install the transfer case adapter mounting bolts to the transmission.
Tighten the bolts to 47 Nm (35 ft. lbs.).





4. Lower the transmission to install the transmission mount bolts.
5. Install the transmission mount bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).
6. Remove the transmission jack.
7. Install the transfer case assembly to the vehicle.
8. Lower the vehicle. Refer to Vehicle Lifting.