Intermediate Steering Shaft Replacement - Upper

Intermediate Steering Shaft Replacement - Upper

Tools Required
^ J 42640 Steering Column Lock Pin

Removal Procedure

1. Turn the steering wheel so that the front wheels are pointing straight ahead.

Notice: The front wheels of the vehicle must be maintained in the straight ahead position and the steering column must be in the LOCK position before disconnecting the steering column or intermediate shaft. Failure to follow these procedures will cause improper alignment of some components during installation and result in damage to the SIR coil assembly.

2. Turn the ignition switch to the lock position and remove the key.





3. Lock the steering column through the access hole in the lower steering column trim cover using the J42640.
4. Remove the air outlet duct.





5. Disconnect the upper intermediate shaft boot from the lower intermediate shaft boot to gain access to the upper intermediate shaft to lower intermediate pinch bolt.
6. Remove the upper intermediate shaft to lower intermediate shaft pinch bolt.
7. Disconnect the upper intermediate shaft from the lower intermediate shaft.





8. Remove the upper intermediate shaft to steering column pinch bolt.

Important: Note the direction of upper intermediate shaft to steering column pinch bolt for installation. The bolt must be installed in the same direction it was removed.

9. Disconnect the upper intermediate shaft from the steering column.
10. Remove the upper intermediate shaft from the vehicle.

Installation Procedure





1. Install the upper intermediate shaft to the vehicle.
2. Connect the upper intermediate shaft to the steering column.

3. Install the upper intermediate shaft to the steering column pinch bolt and nut.
Tighten the upper intermediate shaft to the steering column pinch bolt nut to 50 Nm (37 ft. lbs.).

Notice: Refer to Fastener Notice in Service Precautions.

Important: The upper intermediate shaft to the steering column pinch bolt must be installed in the same direction it was removed or the pinch bolt will contact the steering column housing.






4. Connect the upper intermediate shaft to the lower intermediate shaft.
5. Install the upper intermediate shaft to the lower intermediate shaft pinch bolt.
Tighten the upper intermediate shaft to the lower intermediate shaft pinch bolt to 50 Nm (37 ft. lbs.).

6. Connect the upper intermediate shaft boot to the lower intermediate shaft boot.

Important: The upper intermediate shaft boot must completely cover the white insert of the lower intermediate shaft boot to ensure proper sealing.

7. Install the air outlet duct.





8. Unlock the steering column by removing J42640 from the steering column lower trim cover access hole.