Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Lift Bracket and Generator Bracket Removal
6. Engine Mount Strut and Air Conditioning Compressor Bracket Removal
7. Engine Mount Strut and Engine Lift Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Oil Cooler Removal
11. Exhaust Crossover Pipe Removal
12. Exhaust Manifold Removal - Left Side
13. Exhaust Manifold Removal - Right Side
14. Water Outlet and Thermostat Removal
15. Valve Rocker Arm Cover Removal - Left Side
16. Valve Rocker Arm Cover Removal - Right Side
17. Intake Manifold Removal - Upper
18. Intake Manifold Removal - Lower
19. Valve Rocker Arm and Push Rod Removal
20. Valve Lifter Removal
21. Water Pump Removal
22. Cylinder Head Removal - Left Side
23. Cylinder Head Removal - Right Side
24. Oil Pan Removal
25. Oil Pump Removal
26. Oil Pump Drive Removal
27. Crankshaft Front Oil Seal Removal
28. Engine Front Cover Removal
29. Timing Chain and Sprocket Removal
30. Camshaft Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft Rear Oil Seal Removal
33. Crankshaft and Bearing Removal
34. Piston Oil Nozzle Removal
35. Camshaft Bearing Removal
36. Engine Block Disassemble
37. Engine Block Cleaning and Inspection
38. Cylinder Boring and Honing
39. Engine Block Assemble
40. Piston Oil Nozzle Cleaning and Inspection
41. Crankshaft and Bearing Cleaning and Inspection
42. Crankshaft Balancer Cleaning and Inspection
43. Engine Flywheel Cleaning and Inspection
44. Piston and Connecting Rod Disassemble
45. Piston, Connecting Rod, and Bearing Cleaning and Inspection
46. Piston and Connecting Rod Assemble
47. Camshaft and Bearings Cleaning and Inspection
48. Timing Chain and Sprocket Cleaning and Inspection
49. Valve Lifter Cleaning and Inspection
50. Valve Rocker Arm and Push Rod Cleaning and Inspection
51. Cylinder Head Disassemble
52. Cylinder Head Cleaning and Inspection
53. Valve Guide Reaming, and Valve and Seat Grinding
54. Cylinder Head Assemble
55. Oil Pump Disassemble
56. Oil Pump Cleaning and Inspection
57. Oil Pump Assemble
58. Engine Front Cover Cleaning and Inspection
59. Valve Rocker Arm Cover Cleaning and Inspection
60. Oil Pan Cleaning and Inspection
61. Intake Manifold Cleaning and Inspection - Lower
62. Intake Manifold Cleaning and Inspection - Upper
63. Exhaust Manifold Cleaning and Inspection
64. Water Pump Cleaning and Inspection
65. Thread Repair
66. Service Prior to Assembly
67. Camshaft Bearing Installation
68. Piston Oil Nozzle Installation
69. Crankshaft and Bearing Installation
70. Crankshaft Rear Oil Seal Installation
71. Piston, Connecting Rod, and Bearing Installation
72. Camshaft Installation
73. Timing Chain and Sprocket Installation
74. Engine Front Cover Installation
75. Crankshaft Front Oil Seal Installation
76. Oil Pump Drive Installation
77. Oil Pump Installation
78. Oil Pan Installation
79. Cylinder Head Installation - Left Side
80. Cylinder Head Installation - Right Side
81. Water Pump Installation
82. Valve Lifter Installation
83. Valve Rocker Arm and Push Rod Installation
84. Intake Manifold Installation - Lower
85. Intake Manifold Installation - Upper
86. Valve Rocker Arm Cover Installation - Left Side
87. Valve Rocker Arm Cover Installation - Right Side
88. Water Outlet and Thermostat Installation
89. Exhaust Manifold Installation - Left Side
90. Exhaust Manifold Installation - Right Side
91. Exhaust Crossover Pipe Installation
92. Oil Cooler Installation
93. Oil Filter and Adapter Installation
94. Oil Level Indicator and Tube Installation
95. Engine Mount Strut and Engine Lift Bracket Installation
96. Engine Mount Strut and Air Conditioning Compressor Bracket Installation
97. Engine Lift Bracket and Generator Bracket Installation
98. Drive Belt Tensioner Installation
99. Engine Flywheel Installation
100. Crankshaft Balancer Installation
101. Engine Prelubing