Air Temperature Door Replacement - Auxiliary

AIR TEMPERATURE DOOR REPLACEMENT - AUXILIARY

REMOVAL PROCEDURE
1. Remove the left lower quarter trim panel.
2. Disconnect the auxiliary blower motor electrical connector.
3. Disconnect the auxiliary blower motor resistor electrical connector.




4. Remove the lower auxiliary air distribution duct bolts and retainers.
5. Remove the lower auxiliary air distribution duct.
6. Remove the auxiliary lower blower motor housing screws.

IMPORTANT: The auxiliary blower motor must be removed with the blower motor housing.




7. Lift the auxiliary blower motor housing and remove from the HVAC module assembly.
8. Disconnect the auxiliary temperature door actuator electrical connector.




9. Remove the auxiliary temperature door actuator screws.
10. Remove the auxiliary temperature door actuator.




11. Remove the upper auxiliary HVAC module mounting bolt.




12. Remove the auxiliary evaporator core housing screws.
13. Remove the auxiliary evaporator core housing.




14. Remove the auxiliary air temperature door from the auxiliary HVAC module.
15. Remove the auxiliary air temperature door lever (1) from the auxiliary air temperature door.

INSTALLATION PROCEDURE




1. Install the auxiliary air temperature door lever (1) to the auxiliary air temperature door.
2. Install the auxiliary air temperature door to the auxiliary HVAC module.




3. Install the auxiliary evaporator core housing.
4. Install the auxiliary evaporator core housing screws.

NOTE: Refer to Fastener Notice.

Tighten the screws to 1.6 N.m (14 lb in).




5. Install the upper auxiliary HVAC module mounting bolt.

Tighten the bolt to 10 N.m (89 lb in).

6. Install the auxiliary temperature door actuator.




7. Install the auxiliary temperature door actuator screws.

Tighten the screws to 1.6 N.m (14 lb in).

8. Connect the auxiliary temperature door actuator electrical connector.




9. Install the blower motor housing to the auxiliary HVAC module assembly.Align the rear tabs of the blower motor housing to the HVAC module.
10. Install the auxiliary blower motor housing screws.

Tighten the screws to 1.6 N.m (14 lb in).




11. Install the lower auxiliary air distribution duct.
12. Install the lower auxiliary air distribution retainer.
13. Install the lower auxiliary air distribution ducts bolts.

Tighten the bolts to 10 N.m (89 lb in).

14. Connect the auxiliary blower motor resistor electrical connector.
15. Connect the auxiliary blower motor electrical connector.
16. Install the left lower quarter trim panel.