Defroster Door Replacement

DEFROSTER DOOR REPLACEMENT

REMOVAL PROCEDURE




1. Set the HVAC controls in the vent setting to close the defroster door.

IMPORTANT: The defroster door must be closed to allow clearance during defroster duct removal.

2. Remove the instrument panel (I/P) carrier.
3. Remove the defroster cover bolts/screws (1).
4. Remove the defroster cover (2).
5. Remove the defrost actuator bolts/screws (4).
6. Remove the defrost actuator (3).
7. Remove the defrost actuator door (5).

INSTALLATION PROCEDURE




1. Install the defrost actuator door (5).
2. Install the defrost actuator (3).
3. Install the defrost actuator bolts/screws (4).

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the bolts/screws to 1.2 N.m (11 lb in).

4. Install the defroster cover (2).
5. Install the defroster cover bolts/screws (1).

Tighten the bolts/screws to 1.2 N.m (11 lb in).

6. Install the I/P carrier.
7. Re-calibrate the actuators. Refer to Re-Calibrating Actuators. Programming and Relearning