Cylinder Block Assembly: Specifications

Block
Camshaft Bearing Bore Diameter - Front and Rear 51.03-51.08 mm 2.009-2.011 in
Camshaft Bearing Bore Diameter - Middle #2, #3 50.77-50.82 mm 1.999-2.001 in
Crankshaft Main Bearing Bore Diameter 72.1535-72.1695 mm 2.840-2.841 in
Crankshaft Main Bearing Bore Out-of-Round 0.008 mm 0.00031 in
Cylinder Bore Diameter 93.991-94.009 mm 3.700-3.701 in
Cylinder Bore Out-of-Round - Diameter - Production 0.020 mm 0.0008 in
Cylinder Bore Out-of-Round - Diameter - Service 0.025 mm 0.001 in
Cylinder Bore Taper - Production 0.020 mm 0.0008 in
Cylinder Bore Taper - Service 0.025 mm 0.001 in
Cylinder Head Deck Height 224 mm 8.818 in
Cylinder Head Deck Surface Flatness 0.05 mm per 152 mm 0.0019 in per 6 in
Valve Lifter Bore Diameter 21.417-21.455 mm 0.843-0.844 in

Connecting Rod
Connecting Rod Bearing Clearance 0.18-0.062 mm 0.0007-0.017 in
Connecting Rod Bore Diameter 60.322-60.338 mm 2.375-2.376 in
Connecting Rod Bore Out-of-Round 0.006 mm 0.00023 in
Connecting Rod Length - Center to Center 150 mm 5.9 in
Connecting Rod Side Clearance 0.200-0.241 mm 0.008-0.009 in
Connecting Rod Journal Diameter 57.122-57.138 mm 2.249-2.250 in

Crankshaft
Connecting Rod Journal Diameter 57.122-57.138 mm 2.248-2.249 in
Connecting Rod Journal Out-of-Round 0.005 mm 0.0002 in
Connecting Rod Journal Taper 0.008 mm 0.0003 in
Connecting Rod Journal Width 21.92-22.08 mm 0.863-0.869 in
Crankshaft End Play 0.060-0.210 mm 0.0024-0.0083 in
Crankshaft Main Bearing Journal Width 23.9-24.1 mm 0.941-0.949 in
Crankshaft Main Bearing Clearance 0.019-0.064 mm 0.0008-0.0025 in
Crankshaft Main Journal Diameter 67.239-67.257 mm 2.6473-2.6483 in
Crankshaft Main Journal Out-of-Round 0.005 mm 0.0002 in
Crankshaft Main Journal Taper 0.008 mm 0.0003 in
Crankshaft Rear Flange Runout 0.04 mm 0.0016 in

Piston Ring End Gap
First Compression Ring 0.18-0.39 mm 0.007-0.015 in
Second Compression Ring 0.48-0.74 mm 0.019-0.029 in
Oil Control Ring 0.25-0.74 mm 0.010-0.029 in

Piston Ring to Groove Clearance
First Compression Ring 0.03-0.076 mm 0.001-0.003 in
Second Compression Ring 0.04-0.078 mm 0.002-0.003 in
Oil Control Ring 0.09 mm 0.004 in

Piston Ring Thickness
First Compression Ring 1.164-1.190 mm 0.046-0.047 in
Second Compression Ring 1.472-1.490 mm 0.058 in
Oil Control Ring - Maximum 2.440 mm 0.096 in

Piston
Piston Diameter - production 93.980-94.020 mm 3.7-3.701 in
Piston Diameter - service limit 93.960 mm 3.699 in
Piston Pin Bore Diameter 24.008-24.013 mm 0.9452-0.9454 in
Piston Ring Groove Width 1.23-1.255 mm 0.048-0.049 in
Piston to Bore Clearance - production -0.029 to +0.029 mm -0.0011 to +0.011 in
Piston to Bore Clearance - service limit - Maximum 0.080 mm 0.003 in

Pin
Piston Pin Clearance to Connecting Rod Bore - Press Fit -0.022 to +0.044 mm -0.0008 to +0.0017 in
Piston Pin Clearance to Piston Pin Bore 0.008-0.016 mm 0.0003-0.0006 in
Piston Pin Diameter 23.997-24.000 mm 0.9447-0.9448 in
Piston Pin Length 59.87-60.13 mm 2.35-2.36 in

Connecting Rod Bearing Cap Bolt
First Pass 25 N.m 18 lb ft
Final Pass 110 degrees

Crankshaft Main Bearing Cap Bolt/Stud
First Pass 50 N.m 37 lb ft
Final Pass 77 degrees

Crankshaft Balancer Bolt 160 N.m 118 lb ft