Auxiliary HVAC Module Replacement

Auxiliary HVAC Module Replacement

Tools Required

J 39400-A Halogen Leak Detector

Removal Procedure

1. Recover the refrigerant from the air conditioning (A/C) system. Refer to Refrigerant Recovery and Recharging.
2. Drain the engine coolant. Refer to Cooling System Draining and Filling (Vac N Fill) Cooling System Draining and Filling (Static Fill).
3. Raise the vehicle. Refer to Vehicle Lifting.
4. Remove the right rear wheelhouse liner panel.




5. Disconnect the heater lines (2, 3) from the auxiliary HVAC module at the underside of the vehicle.
6. Disconnect the air conditioning lines (4, 5) from the auxiliary HVAC module at the underside of the vehicle.
7. Remove the nuts (6) from the studs (1) that secure the auxiliary HVAC module to the underside of the vehicle.
8. Lower the vehicle.
9. Remove the right rear quarter trim panel.
10. Disconnect the electrical connectors from the auxiliary HVAC module.




11. Remove the upper auxiliary air distributor duct (2).




12. Remove the lower auxiliary air distributor duct (2).




13. Remove the fasteners (3) retaining the auxiliary HVAC module to the vehicle.
14. Remove the auxiliary HVAC module (4) from the vehicle.

Installation Procedure




1. Install the auxiliary HVAC module assembly (4) to the vehicle.
2. Install the 2 bolts (3) inside the vehicle in order to retain the auxiliary HVAC module to the vehicle.




3. Install the upper auxiliary air distributor duct.




4. Install the lower auxiliary air distributor duct.
5. Connect the electrical connectors to the auxiliary HVAC module.
6. Install the right rear quarter trim panel.




7. Raise the vehicle.
8. Install the nuts that secure the auxiliary HVAC module to the vehicle.

Notice: Refer to Fastener Notice.

Tighten the nuts to 9 N.m (80 lb in).

9. Install the air conditioning lines (4, 5) and the nut (6) to the auxiliary HVAC module.

Tighten the nut to 16 N.m (12 lb ft).

10. Install the heater lines (2, 3) to the auxiliary HVAC module at the underside of vehicle.
11. Install the right rear wheelhouse liner panel.
12. Lower the vehicle.
13. Fill the engine coolant. Refer to Cooling System Draining and Filling (Vac N Fill) Cooling System Draining and Filling (Static Fill).
14. Recharge the refrigerant to the system. Refer to Refrigerant Recovery and Recharging.
15. Leak test the fittings of the component using the J 39400-A.