Steering Linkage Outer Tie Rod Replacement

Steering Linkage Outer Tie Rod Replacement


Special Tools
* J 24319-B Steering Linkage and Tie Rod Puller
* SA91100C Tie Rod Separator



Removal Procedure

1. Remove the front tire/wheel. Refer to Tire and Wheel Removal and Installation (Service and Repair) .




2. Remove the steering linkage outer tie rod nut (1).




3. Loosen the steering linkage inner tie rod nut (1).





Notice: Do not attempt to free the ball stud by using a pickle fork or wedge type tool, because seal or bushing damage could result. Use the proper tool to separate all ball joints.

4. Use puller J 24319-B (for Buick, GMC) or separator SA91100C (for Saturn) to separate the steering linkage outer tie rod (1) from the steering knuckle (2).





Important: Count the total number of complete rotations needed to remove the steering linkage outer tie rod from the steering linkage inner tie rod.


5. Remove the steering linkage outer tie rod (2) from the steering linkage inner tie rod (1).



Installation Procedure






Important: Install the steering linkage outer tie rod the same number of complete rotations counted when removing it prior.


1. Install the steering linkage outer tie rod (3) to the steering linkage inner tie rod (1) but do not tighten the steering linkage inner tie rod nut (2).




2. Install the steering linkage outer tie rod (2) to the steering knuckle (1).





Important: This is a prevailing torque type fastener. This fastener may be reused ONLY if:


* The fastener and its counterpart are clean and free from rust.

* The fastener develops 2 N.m (18 lb in) of torque (drag) against its counterpart prior to the fastener seating.


If the fastener does not meet these criteria then REPLACE the fastener.



Notice: Refer to Fastener Notice .

3. Install the steering linkage outer tie rod nut (1).

Tighten the nut to 30 N.m (22 lb ft) plus 120 degrees (2 flats).

Important: Ensure that 2.5-4.5 steering linkage outer tie rod end threads are visible beyond the steering linkage outer tie rod nut nylon.







4. Tighten the steering linkage inner tie rod nut (1).

Tighten the nut to 75 N.m (55 lb ft).

5. Install the front tire/wheel. Refer to Tire and Wheel Removal and Installation (Service and Repair) .
6. Adjust the front toe. Refer to Front Toe Adjustment (Service and Repair) .