Operation CHARM: Car repair manuals for everyone.

Head Gasket - Installation Check List

Model Year 1983

Bulletin No. 83-180

File in Group 60

Number 46

Date Aug. '83
SUBJECT: V-8 DIESEL HEAD GASKET INSTALLATION CHECK LIST

MODELS AFFECTED: ALL DIESEL EQUIPPED VEHICLES


There are a number of items that must be considered when replacing a head gasket. The following checklist may help to make sure that you don't forget anything.

- Latest head bolts have "-" on top of bolt along with vendor code.

- Wire brush head bolts to clean threads.

- Oil threads of bolts and underneath head.

- Dowel pins hold head off block.

- Dowel pins off location.

- No dowel pins.

- Cylinder heads warped more than .010 inches.

- Prechamber +/- .004 inches from head.

- No damage in sealing ring area.

- No stamps in seal area around water passage.

- Water passage seal surrounds all water passages.

- No chips in bolt holes

- Bolt holes in cylinder block drilled and tapped deep enough.

- Follow torque sequence and installation torque procedure