M/T - Hard Shifting
Bulletin: 85-7-10Date: July 1985
Ref. No.: 85-281-7
SUBJECT: HARD SHIFTING FIVE-SPEED MANUAL TRANSAXLES
MODELS AFFECTED: ANY VEHICLES EQUIPPED WITH FIVE-SPEED TRANSAXLE
If a condition of hard shifting or second gear lock-up is experienced on a five-speed manual transaxle after internal repairs, it may be caused by missing or incorrectly installed lock pins. This is especially true in the case of items #39 and #41 in the illustration. These two pins are slightly different in length and shape; and if installed in the wrong positon, may cause one or both of the above conditions.
Item #39 Part #94250114
Length .482" to .486" long (12.3 mm )
Cosmetic Difference Spherical Ends
Item #41 Part #94250116
Length .510" to .514" long (13 mm)
Cosmetic Difference Conical Chamfer
on each end.
5-Speed Manual Transaxle:
1-QUARDRANT BOX ASM. 2-QUARDRANT BOX OIL SEAL 3-SHIFT LEVER ASM. 4-SELECT LEVER ASM.. 5-SELECT LEVER BUSHING 6-SELECT LEVER PIN 7-SNAP RING 8-INTERNAL SHIFT LEVER 9-SPRING PIN 10-SPRING SEAT 11-SELECT LEVER SPRING 12-SPRING SEAT 13-SNAP RING 14-KNOCK PIN 15-BREATHER ASM 16 STUD
17-GASKET 18-PLUG 19-GASKET 20-PLUG 21-GASKET 22-1ST/2ND SHIFT ROD 23-3RD/4TH SHIFT ROD 24-5TH SHIFT ROD 25-REVERSE SHIFT TOD 26-1ST/2ND SHIFT ARM 27-1ST/2ND SHIFTBLOCK 28-3RD/4TH SHIFT ARM 29 5TH SHIFT ARM 30-REVERSE SHIFT LEVER 31-REV/5TH SHIFT BLOCK
32-REV/5TH LOCK PIN 33-SNAP RING 34-SPRING PIN 35-FULCRUM BRACKET 36-REVERSE SHIFT LEVER 37-REVERSE SHIFT LEVER PIN 38-SPLIT PIN 39-5TH LOCK PIN 40-INTER LOCK PIN 41-3RD/4TH LOCK PIN 42-DETENT BALL 43-DETENT SPRING 44-REVERSE DETENT SPRING 45-DETENT SPRING ATTACHING SCREW 46-DETENT SPRING ATTACHING SCREW