Operation CHARM: Car repair manuals for everyone.

Engine: Service and Repair

REMOVE OR DISCONNECT
1. Hood. For easier installation, scribe marks should be made at hood hinge to hood mating surface.
2. Negative battery cable
3. Engine coolant.
4. Air cleaner.
5. Fan blade, pulleys and belts.
6. A/C compressor from mounting bracket, if equipped.
7. Radiator and heater hoses from engine.
8. Fan shroud assembly.
9. Power steering pump to mounting bracket bolts and position out of the way.
10. Fuel line.
11. Battery ground cable from engine.
12. Vacuum hosing to all non-engine mounted components.
13. Accelerator cable at carburetor.
14. Engine wiring harness connector.
15. Generator.
16. Engine to body ground strap(s) at engine.
17. Raise and suitably support car.
18. Crossover pipe from exhaust manifolds.
19. Flywheel cover and torque converter bolts. It is important to use a scribe to mark relationship of torque converter to flywheel.
20. Wiring at starter motor.
21. Transmission to cylinder block attaching bolts.
22. Front motor mount to frame bracket attaching bolts.
23. Lower car and support the transmission.
24. Install engine lift fixture.
25. Engine Assembly.
26. For inspection and overhaul procedures, refer to Engine Block.


INSTALL OR CONNECT
1. Lower engine into car.
2. Transmission to cylinder block attaching bolts.
3. Raise and suitably support car.
4. Front motor to frame bracket attaching bolts.
5. Torque converter bolts and flywheel cover.
6. Wiring at starter motor.
7. Crossover pipe to exhaust manifold.
8. Lower car.
9. Engine to body ground straps at engine.
10. Generator.
11. Engine wiring harness connector.
12. Accelerator cable at carburetor.
13. Vacuum hosing to all non-engine mounted components.
14. Battery ground cable from engine.
15. Fuel pump hoses.
16. Power steering pump to mounting bracket bolts and secure.
17. Fan shroud assembly.
18. Radiator and heater hoses to engine.
19. A/C compressor to mounting bracket, if equipped.
20. Fan blade, pulleys and belts and adjust to proper tension.
21. Engine oil as needed.
22. Engine coolant.
23. Air cleaner.
24. Negative battery cable.
25. Inspect for proper completion of repair, proper fluid levels, and for fluid and exhaust leaks.