Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

Fuel Tank Unit:





Remove or Disconnect:
1. Relieve fuel pressure
2. Disconnect negative battery cable
3. Raise vehicle on hoist
4. Remove fuel tank
5. Remove fuel gage sender and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel gage sender unit.
6. Disconnect pump wires, hose clamps, and clamp around pump body
7. Pull pump assembly out of rubber connectors
8. Inspect fuel pump attaching hose for any signs of deterioration. Replace as necessary.

Install or Connect:
1. Push fuel pump assembly into attaching hose
2. Connect pump wires, hose clamps at attaching hose and around pump body
3. Place fuel tank sender and pump assembly into tank using new O-ring
4. Place cam lock over assembly and lock by turning clockwise
5. Install fuel tank
6. Start engine and check fuel pipe connector for visual leaks