Troubleshooting Hints - Charging System

PERFORM BEFORE BEGINNING SYSTEM DIAGNOSIS
1. Before component replacement, check that system connections are clean and tight.
^ Check for a broken (or partially broken) wire inside of the insulation which could cause system malfunction but prove "GOOD" in a continuity/voltage check with a system disconnected. These circuits may be intermittent or resistive when loaded, and if possible, should be checked by monitoring for a voltage drop with the system operational (under load).
^ Check for proper installation of aftermarket electronic equipment which may effect the integrity of other systems.

CHARGING SYSTEM
1. Visually inspect the hydrometer (built into battery).
^ Green eye - battery is charged.
^ Dark eye - battery is discharged. Charge and load test battery. If battery passes load test, refer to System Diagnosis below.
^ Clear or light yellow eye - battery electrolyte is low. Replace battery.
2. Check that the generator connector and generator BAT terminals are both clean and tight.
3. Check that battery connections are clean and tight.
4. Check generator belt.
5. Check for proper installation of aftermarket electronic equipment which may affect the integrity of other systems. (refer to General Troubleshooting Procedures.) Diagnostic Aids