Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to the hyperlink for that step.
^ For the complete list of procedures, refer to "Repair Instruction". Repair Instructions




Overhaul Procedure:

[ ] Torque Converter Disassemble. Torque Converter Disassemble
[ ] ransaxle Support Fixture Assemble. Transaxle Support Fixture Assemble
[ ] Reverse Servo Disassemble. Reverse Servo Disassemble
[ ] Forward Servo Disassemble. Forward Servo Disassemble
[ ] Bottom Pan and Filter Disassemble. Bottom Pan and Filter Disassemble
[ ] Oil Filter Inspection. Oil Filter Inspection
[ ] Accumulator Assembly, 2-1 Band Servo Disassemble. Accumulator Assembly, 2-1 Band Servo Disassemble
[ ] Control Valve Body Cover and Gaskets Disassemble. Control Valve Body Cover and Gaskets Disassemble
[ ] Wiring Harness Disassemble. Wiring Harness Disassemble
[ ] Oil Pump Disassemble. Oil Pump Disassemble

[ ] Control Valve Body and Spacer Plate Disassemble. Control Valve Body and Spacer Plate Disassemble
[ ] Oil Pump Drive Shaft Disassemble. Oil Pump Drive Shaft Disassemble
[ ] Vehicle Speed Sensor Disassemble. Vehicle Speed Sensor Disassemble
[ ] Output Shaft Disassemble. Output Shaft Disassemble
[ ] Front Differential Carrier End Play Check. Front Differential Carrier End Play Check
[ ] Manual Valve Link and Oil Dam Disassemble. Manual Valve Link and Oil Dam Disassemble
[ ] Case Cover and Gaskets Disassemble. Case Cover and Gaskets Disassemble
[ ] Fourth Clutch Components Disassemble. Fourth Clutch Components Disassemble
[ ] Drive Link Stretch Check. Drive Link Stretch Check
[ ] Drive and Driven Sprocket Components Disassemble. Drive and Driven Sprocket Components Disassemble

[ ] Driven Sprocket Support Disassemble. Driven Sprocket Support Disassemble
[ ] Second Clutch and Input Clutch Disassemble. Second Clutch and Input Clutch Disassemble
[ ] Reverse Band Disassemble. Reverse Band Disassemble
[ ] Reverse Reaction Drum Disassemble. Reverse Reaction Drum Disassemble
[ ] Input Clutch Housing End Play Check. Input Clutch Housing End Play Check
[ ] Case Extension Housing Disassemble. Case Extension Housing Disassemble
[ ] Differential Carrier Components Disassemble. Differential Carrier Components Disassemble
[ ] Input and Reaction Carrier Disassemble. Input and Reaction Carrier Disassemble
[ ] Reaction Sun Gear and Manual 2-1 Band Disassemble. Reaction Sun Gear and Manual 2-1 Band Disassemble
[ ] 1-2 Support Drum and Forward Band Disassemble. 1-2 Support Drum and Forward Band Disassemble

[ ] Differential Carrier Internal Gear Disassemble. Differential Carrier Internal Gear Disassemble
[ ] Park System Components Disassemble. Park System Components Disassemble
[ ] Case Assembly Inspection. Case Assembly Inspection
[ ] Case Components Disassemble. Case Components Disassemble
[ ] Case Components Assemble. Case Components Assemble
[ ] Torque Converter Oil Seal Disassemble. Torque Converter Oil Seal Disassemble
[ ] Drive Sprocket Support Disassemble. Drive Sprocket Support Disassemble
[ ] Drive Sprocket Support Assemble. Drive Sprocket Support Assemble
[ ] Torque Converter Oil Seal Assemble. Torque Converter Oil Seal Assemble
[ ] Park System Components Assemble. Park System Components Assemble

[ ] Differential Carrier Internal Gear Assemble. Differential Carrier Internal Gear Assemble
[ ] Differential Carrier Inspection. Differential Carrier Inspection
[ ] Differential Carrier Disassemble. Differential Carrier Disassemble
[ ] Differential Carrier Assemble. Differential Carrier Assemble
[ ] Vehicle Speed Sensor Reluctor Wheel Disassemble. Vehicle Speed Sensor Reluctor Wheel Disassemble
[ ] Vehicle Speed Sensor Reluctor Wheel Assemble. Vehicle Speed Sensor Reluctor Wheel Assemble
[ ] Differential Carrier Components Assemble. Differential Carrier Components Assemble
[ ] Case Extension Assemble. Case Extension Assemble
[ ] Input Clutch Housing End Play Tool Assemble. Input Clutch Housing End Play Tool Assemble
[ ] Forward Band Assemble. Forward Band Assemble

[ ] Input and Third Sprag Clutches Assemble. Input and Third Sprag Clutches Assemble
[ ] Input and Third Sprag Clutches Functional Check. Input and Third Sprag Clutches Functional Check
[ ] Input Clutch and Third Clutch Disassemble. Input Clutch and Third Clutch Disassemble
[ ] Input Clutch Housing Assembly Inspection. Input Clutch Housing Assembly Inspection
[ ] Input Clutch Housing Ball Check Valve Disassemble. Input Clutch Housing Ball Check Valve Disassemble
[ ] Input Clutch Housing Ball Check Valve Assemble. Input Clutch Housing Ball Check Valve Assemble
[ ] Input Clutch and Third Clutch Assemble. Input Clutch and Third Clutch Assemble
[ ] Input Clutch and Third Clutch Functional Air Check. Input Clutch and Third Clutch Functional Air Check
[ ] Input Clutch Housing Oil Seal Rings Assemble. Input Clutch Housing Oil Seal Rings Assemble
[ ] Input Clutch Housing and Sprag Clutches Assemble. Input Clutch Housing and Sprag Clutches Assemble

[ ] Input Clutch Housing End Play Check (II). Input Clutch Housing End Play Check #2
[ ] Second Clutch Disassemble. Second Clutch Disassemble
[ ] Second Clutch Housing Assembly Inspection. Second Clutch Housing Assembly Inspection
[ ] Second Clutch Housing Ball Check Valve Disassemble. Second Clutch Housing Ball Check Valve Disassemble
[ ] Second Clutch Housing Ball Check Valve Assemble. Second Clutch Housing Ball Check Valve Assemble
[ ] Second Clutch Assemble. Second Clutch Assemble
[ ] Reverse Band Assemble. Reverse Band Assemble
[ ] Driven Sprocket Support Components Disassemble. Driven Sprocket Support Components Disassemble
[ ] Driven Sprocket Support Components Inspection. Driven Sprocket Support Components Inspection
[ ] Driven Sprocket Support Bearing Disassemble. Driven Sprocket Support Bearing Disassemble

[ ] Driven Sprocket Support Bearing Assemble. Driven Sprocket Support Bearing Assemble
[ ] Driven Sprocket Support Components Assemble. Driven Sprocket Support Components Assemble
[ ] Fourth and Second Clutch Functional Air Check. Fourth and Second Clutch Functional Air Check
[ ] Second, Input, Third and Sprag Clutches Assemble. Second, Input, Third and Sprag Clutches Assemble
[ ] Driven Sprocket Support Assemble. Driven Sprocket Support Assemble
[ ] Drive Sprocket and Turbine Shaft Disassemble. Drive Sprocket and Turbine Shaft Disassemble
[ ] Drive Sprocket and Turbine Shaft Assemble. Drive Sprocket and Turbine Shaft Assemble
[ ] Drive and Driven Sprocket Components Assemble. Drive and Driven Sprocket Components Assemble
[ ] Drive Link Stretch Check (II). Drive Link Stretch Check #2
[ ] Fourth Clutch Components Assemble. Fourth Clutch Components Assemble

[ ] Case Cover Components Disassemble. Case Cover Components Disassemble
[ ] Case Cover Components Inspection. Case Cover Components Inspection
[ ] Case Cover Bearing Disassemble. Case Cover Bearing Disassemble
[ ] Case Cover Bearing Assemble. Case Cover Bearing Assemble
[ ] Left Drive Shaft Oil Seal Disassemble. Left Drive Shaft Oil Seal Disassemble
[ ] Left Drive Shaft Oil Seal Assemble. Left Drive Shaft Oil Seal Assemble
[ ] Case Cover Components Assemble. Case Cover Components Assemble
[ ] Case Cover and Gaskets Assemble. Case Cover and Gaskets Assemble
[ ] Manual Valve Link and Oil Dam Assemble. Manual Valve Link and Oil Dam Assemble
[ ] Differential Carrier End Play Check. Differential Carrier End Play Check

[ ] Output Shaft Assemble. Output Shaft Assemble
[ ] Right Drive Shaft Oil Seal Disassemble. Right Drive Shaft Oil Seal Disassemble
[ ] Right Drive Shaft Oil Seal Assemble. Right Drive Shaft Oil Seal Assemble
[ ] Vehicle Speed Sensor Assemble. Vehicle Speed Sensor Assemble
[ ] Control Valve Body Clean. Control Valve Body Clean
[ ] Control Valve Body Inspection. Control Valve Body Inspection
[ ] Control Valve Body Disassemble. Control Valve Body Disassemble
[ ] Control Valve Body Assemble. Control Valve Body Assemble
[ ] Oil Pump Drive Shaft Assemble. Oil Pump Drive Shaft Assemble
[ ] Control Valve Body and Spacer Plate Assemble. Control Valve Body and Spacer Plate Assemble

[ ] Oil Pump Components Disassemble. Oil Pump Components Disassemble
[ ] Oil Pump Components Assemble. Oil Pump Components Assemble
[ ] Wiring Harness Assemble. Wiring Harness Assemble
[ ] Control Valve Body Side Cover and Gaskets Assemble. Control Valve Body Side Cover and Gaskets Assemble
[ ] Thermo Element Adjustment. Thermo Element Adjustment
[ ] 2-1 Manual Band Servo Disassemble. 2-1 Manual Band Servo Disassemble
[ ] 2-1 Manual Band Servo Assemble. 2-1 Manual Band Servo Assemble
[ ] Accumulator Components Disassemble. Accumulator Components Disassemble
[ ] Accumulator Components Assemble. Accumulator Components Assemble
[ ] Accumulator Assembly, 2-1 Band Servo Assemble. Accumulator Assembly, 2-1 Band Servo Assemble

[ ] Oil Pan and Filter Assemble. Oil Pan and Filter Assemble
[ ] Forward Band Servo Components Disassemble. Forward Band Servo Components Disassemble
[ ] Forward Band Servo Assemble. Forward Band Servo Assemble
[ ] Reverse Band Servo Components Disassemble. Reverse Band Servo Components Disassemble
[ ] Reverse Band Servo Assemble. Reverse Band Servo Assemble
[ ] Transaxle Holding Fixture Disassemble. Transaxle Holding Fixture Disassemble
[ ] Torque Converter Inspection. Torque Converter Inspection
[ ] Torque Converter Assemble. Torque Converter Assemble