Operation CHARM: Car repair manuals for everyone.

Second Clutch Assemble

^ Tools Required:
- J 38678 Second Clutch Piston Assembly Tool
- J 41 992-1 Protector
- J 41992-2 Installer
- J 41992-3 Adapter





1. Install J 41992-3 into the new second clutch piston assembly (620).
2. Install the piston and J 41992-3 into J 41992-1 protector.
3. Install the piston assembly into the second clutch housing assembly (617).

Important: Carefully center the inner seal protector onto the hub by pushing down on the center of J 41992-1.

4. Install J 41992-2 onto J 41992-1. The legs of J 41992-2 go into the slots of J 41992-1. Use hand pressure to press down on J 41992-2 until the piston is seated.





6. Assemble the second clutch spring assembly (621) into the second clutch housing assembly (617).
7. Install the second clutch spring retaining ring (622).





8. Install the second clutch waved plate (623) into the second clutch housing (617).
9. Install the second clutch apply plate into the housing with the marking ON or DOWN toward the piston.
10. Install the second clutch fiber plates (624), and the second clutch steel plates (625) starting with a fiber plate.
11. Assemble remaining plates, alternating between steel and fiber.
12. Install the second clutch backing plate (626) into the housing.
13. Install the second clutch backing plate retaining ring (627).