Exhaust Manifold Installation (Right Side)
1. Install the right exhaust manifold gasket.
2. Install the right exhaust manifold.
3. Install the right exhaust manifold studs.
^ Tighten the right exhaust manifold studs to 30 Nm (22 ft. lbs.).
4. Install the fuel injector sight shield cover bracket.
Notice: Refer to Fastener Notice in Service Precautions.
5. Install the fuel injector sight shield cover bracket nuts.
^ Tighten the fuel injector sight shield bracket nuts to 30 Nm (22 ft. lbs.).
6. Install the right engine lift hook.
7. Install the right engine lift hook nut and bolt.
^ Tighten the right engine lift hook nut and bolt to 30 Nm (22 ft. lbs.).
8. Install the lower right exhaust manifold heat shield.
9. Install the upper right exhaust manifold heat shield.
10. Install the heated oxygen sensor lead.
11. Install the EGR mounting bracket.
Important: Inspect the EGR outlet pipe for leaks during installation. If leaks are present, replace the EGR adapter assembly.
12. Install the EGR mounting bracket bolts.
^ Tighten the EGR mounting bracket bolts to 50 Nm (37 ft. lbs.).
13. Install the EGR inlet pipe to the exhaust manifold.
14. Install the EGR inlet pipe bolt.
^ Tighten the EGR inlet pipe bolt to 29 Nm (21 ft. lbs.).