Evaporator Core: Service and Repair

Blower Case:

Water Core Filter Installation To Evaporator Core:

Evaporator Core Upper Seal:

Evaporator Core Side Seal:

Evaporator Core Lower Seals:

Blower Case Outer Seals:

Blower Case Seal Installation Between The Upper And Lower Cases:

REMOVE OR DISCONNECT
1. HVAC blower case. Service and Repair
2. All outer blower case seals.
3. Air inlet housing.
4. Unclip heater/defrost valve vacuum actuator from blower case.
5. Blower case upper mounting screws.
6. Blower case seal that is between the upper and lower cases.
7. Evaporator core.
8. Water core filter.

INSTALL OR CONNECT
1. Water core filter to new evaporator core.
2. New Evaporator core seals to evaporator core.
3. New seal that goes between the two halves of the blower case.
4. Evaporator core.
^ Wet the upper evaporator core seal with water to ease assembly of the upper blower case to the lower blower case.
5. Blower case upper mounting screws.

TIGHTEN
^ Screws to 1.5 Nm (13 lb. in.).

6. Clip heater/defrost valve vacuum actuator to blower case.
7. Air inlet housing.

TIGHTEN
^ Screws to 1.5 Nm (13 lb. in.).

8. All outer blower case seals.
9. Blower case.