Operation CHARM: Car repair manuals for everyone.

On-Vehicle Service


Power Steering Hose/pipe Routing (3800 Engine):









REMOVE OR DISCONNECT
1. Accessory drive belt from pulley.
2. Inlet hose and outlet pipe at pump.
3. Pump mounting bolts.
4. Pump and reservoir.
5. Reservoir from pump.
6. Transfer pulley as necessary.

INSTALL OR CONNECT

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and the joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

1. Reservoir to pump.
2. Pump and reservoir.
3. Power steering pump mounting bolts/screws.
^ Tighten bolts/screws to 34 Nm (25 ft. lbs.).
4. Inlet hose and outlet hose pipe to pump.
5. Accessory drive belt to pulley.
6. Fill with fluid.
7. Bleed the system.
^ Inspect for leaks.