Dimension & Clearance Specifications - Engine
General DataEngine Type Inline 4 Cylinder
Displacement 2.4 Liter (146 CID)
Liter (VIN) T
RPO LD9
Bore 90 mm (3.54 inch)
Stroke 94 mm (3.70 inch)
Compression Ratio 9.5 to 1
Lubrication System
Oil Capacity Without Filter Change 3 - 3/4 Liters (4 qts.)
When Changing The Oil Filter, Up To An Additional 0.946 Liter Or One Quart Of Oil May Be Needed. Filter Type Or Equivalent PF-44
Oil Pressure @ 3000 RPM 207 kPa (30 psi min.)
Oil Pressure @ 900 RPM 69 kPa (10 psi min.)
Cylinder Block
Cylinder Bore Diameter 89.994 - 90.006 mm (3.5110 - 3.5435 inch)
Out of Round Maximum 0.010 mm (0.0004 inch)
Taper Maximum. Top To 106 mm (4.173 inch) Down 0.008 mm (0.0003 inch)
Runout Rear Face Of Block To The Crankshaft, Center Line Maximum 0.07 mm (0.002 inch)
Cylinder Head
Cylinder Head Maximum Overall Flatness Variation 0.076 mm (0.003 inch)
Cylinder Head Maximum Flatness Variation Over 25.4 mm (1.0 inch) 0.254 mm (0.001 inch)
Cylinder Head Maximum Flatness Variation Over 152.4 mm (6.0 inch)
Do Not Resurface If The Overall Measurement Is Less Than 0.076 mm (0.003 inch)
Resurface The Head If The Overall Measurement Is More Than 0.076 - 0.25 mm (0.003 - 0.010 inch)
Replace The Head If The Overall Measurement Is More Than 0.25 mm (0.010 inch)
Volume 58.9 cc - 60.1 cc (1.5825 oz. - 1.6501 oz.)
Runout 0.05 mm (0.00196 inch)
Valve Seat Diameter Intake 34.066 mm (1.3412 inch)
Exhaust 27.048 mm (1.1436 inch)
Intake Valve Guide ID 5.921 - 5.941 mm (0.2331 - 0.2339 inch)
Exhaust Valve Guide ID 5.908 - 5.928 mm (0.236 - 0.2335 inch)
Valve Stem To The Valve Guide Clearance Intake 0.024 - 0.070 inch (0.000986 - 0.00275 inch)
Exhaust 0.037 - 0.082 mm (0.00150 - 0.00320 inch)
Piston
Clearance In The Bore 0.010 - 0.038 mm (0.0006 - 0.0015 inch)
Compression Height 29.27 - 30.03 mm (1.180 - 1.182 inch)
Piston Diameter at 70°F (21°C) 89.968 - 89.984 mm (3.5420 - 3.5427 inch)
Piston Pin Bore ID at 70°F (21°C) 22.002 - 22.006 mm (0.8662 - 0.8664 inch)
Weight Less Pin and Rings 345 g ± 6g (12.075 oz. ± 0.1764 oz.)
Ring Groove Width, Top Compression 1.23 - 1.25 mm (0.048 - 0.049 inch)
Ring Groove Width, Second Compression 1.52 - 1.54 mm (0.0598 - 0.0606 inch)
Ring Groove Width, Oil 3.01 - 3.03 mm (0.1185 - 0.1193 inch)
Piston Rings
Compression Ring Width, Top Ring 1.170 - 1.190 mm (0.0461 - 0.01469 inch)
Compression Ring Gap, Top 0.15 - 0.30 mm (0.006 - 0.012 inch)
Compression Ring Side Clearance In The Groove, Top Ring 0.040 - 0.080 mm (0.0016 - 0.0031 inch)
compression Ring Gap, 2nd Ring 0.25 - 0.40 mm (0.0098 - 0.0160 inch)
Compression Ring Side Clearance In Groove, Second Ring 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
Oil Ring Width (Ring Package) 2.825 - 3.010 mm (0.1112 - 0.1185 inch)
Oil Ring Gap 0.25 - 0.76 mm (0.0098 - 0.0299 inch)
Oil Rail Width 0.385 - 0.440 mm (0.0151 - 0.0173 inch)
Piston Pin
Diameter 21.995 - 22.000 mm (0.8659 - 0.8661 inch)
Pin To Piston Clearance Loose @ 21°C (70°F) 0.002 - 0.011 mm (0.00007 - 0.00043 inch)
Pin To Rod Clearance 0.007 - 0.032 mm (0.00027 - 0.0013 inch)
Weight 109 g (4.0207 oz.)
End Play On Floating Pin 0.0 - 0.6 mm (0.00 - 0.0236 inch)
Crankshaft and Connecting Rod
Main Bearing Journal Diameter 60.00 - 60.024 mm (2.3622 - 2.3631 inch)
Width, Main Thrust Bearing Journal No. 3, Including Fillets 27.837 - 27.913 mm (1.0959 - 1.0989 inch)
Out Of Round Maximum 0.005 mm (0.0002 inch)
Straightness, Taper 0.007 mm (0.0003 inch)
Crankshaft Bearing Clearance 0.010 - 0.060 mm (0.00039 - 0.0023 inch)
Rod Bearing Journal Diameter 47.975 - 48.00 mm (1.8898 - 1.8914 inch)
Rod Bearing Inside Diameter 48.001 - 48.043 mm (1.8898 - 1.8914 inch)
Out Of Round 0.005 mm (0.0002 inch)
Straightness, Taper 0.007 mm (0.0003 inch)
Connecting Rod Bearing Clearance 0.010 - 0.068 mm (0.00039 - 0.0026 inch)
Rod Side Clearance 0.150 - 0.450 mm (0.0059 - 0.0177 inch)
Connecting Rod Journal Width 23.370 - 23.750 mm (0.9200 - 0.9350 inch)
Runout Of Crankshaft At The Flywheel Flange Maximum 0.050 mm (0.002 inch)
Runout Of Crankshaft Maximum 0.050 mm (0.002 inch)
Supported On Front And Rear Journals Clearance To The Crankshaft Position Sensor 0.77 - 1.77 mm (0.0303 - 0.0697 inch)
Connecting Rod ID At The Small End 22.007 - 22.027 mm (0.8664 - 0.8672 inch)
Connecting Rod ID At The Large End 51.167 - 51.193 mm (2.0144 - 2.0154 inch)
Connecting Rod Width At The Small End 23.170 - 23.220 mm (0.9122 - 0.9142 inch)
Connecting Rod Width At The Large End 23.170 - 23.220 mm (0.9122 - 0.9142 inch)
Connecting Rod Weight, In The Same Engine, All Within 2g (0.0705 oz.)
Connecting Rod Clearance To Piston Pin 0.007 - 0.032 mm (0.00027 - 0.0122 inch)
Rod Assembly Center To Center Distance 144.95 - 145.05 mm (5.7066 - 5.7016 inch)
Flywheel Fit 0.000 - 0.013 mm loose (0.0000 - 0.0005 inch)
Flange Runout Maximum 0.03 mm (0.00120 inch)
Stroke Of Crank 94 mm (3.70 inch)
ID Of Seal Diameter On Crank 81.96 - 82.04 mm (3.2210 - 3.2299 inch)
Runout Of Seal Surface 0.05 mm max (0.002 inch)
Balancer Hub ID To Crank Snout OD 33.00 - 33.03 mm (1.2992 - 1.3004 inch)
ID Balancer 33.000 - 33.03 (1.2992 - 1.3004 inch)
Timing Gear Fit To Crankshaft Snout 33.03 - 33.06 mm (1.3004 - 1.3016 inch)
Camshaft
Lobe Lift Intake 9.0 mm (0.354 inch)
Exhaust 8.8 mm (0.346 inch)
Journal Diameter No. 1 39.93 - 39.95 (1.5720 - 1.5728 inch)
Journal Diameter No. 2-5 34.93 - 34.95 (1.3751 - 1.3760 inch)
Camshaft Bearing ID No. 1 40.00 - 40.040 mm (1.5748 - 1.5764 inch)
Camshaft Bearing ID No. 2-5 35.00 - 35.040 mm (1.3780 - 13.795 inch)
Journal Clearance 0.050 - 0.110 mm (0.0019 - 0.0043 inch)
End Play Clearance 0.025 - 0.225 mm (0.0009 - 0.0088 inch)
Lobe Taper 0.046 - 0.083 mm (0.0018 - 0.0033 inch)
On Diameter In 14.0 mm (0.5512 inch)
Camshaft Housing
Lifter Bore ID 33.989 - 34.019 mm (1.3381 - 1.3393 inch)
Lifter OD 33.959 - 33.975 mm (1.3369 - 1.3375 inch)
Lifter To Bore Clearance 0.016 - 0.058 (0.0006 - 0.0023 inch)
Lip Seal Bore ID 49.975 - 50.25 mm (1.9675 - 1.9695 inch)
Lip Seal OD 49.975 - 50.025 mm (1.9675 - 1.9695 inch)
Cam Carrier Flatness 0.07 mm (0.0028 inch)
Bottom Maximum Within 100.0 mm (3.937 inch) 0.025 mm (0.001 inch)
Valve Lifter
Clearance In Bore 0.016 - 0.058 mm (0.0006 - 0.0023 inch)
Valves
Valve Installed Height, All 24.86 - 25.62 mm (0.9787 - 1.0024 inch)
Valve Tip Above Spring Retainer, All 0.602 - 0.820 mm (0.0237 - 0.0323 inch)
Intake Valves, Valve Face Angle 46 degrees
Valve Seat Angle 45 degrees
Head Diameter 35.5 ± 0.03 mm (1.3987 ± 0.0044 inch)
Stem Diameter 5.921 - 5.941 mm (0.2331 - 0.2339 inch)
Overall Length 107.290 mm (4.2272 inch)
Stem To Guide Clearance 0.025 - 0.069 mm (0.0009 - 0.0025 inch)
Valve Seat Width 0.94 - 1.90 mm (0.0370 - 0.0748 inch)
Valve Seat Margin Minimum 0.25 mm (0.0098 inch)
Valve Face Runout 0.038 mm (0.0015 inch)
Valve Tip To The Groove Centerline 3.420 mm (0.1346 inch)
Exhaust Valves, Valve Face Angles 45.5 degrees
Valve Seat Angle 45 degrees
Head Diameter 28.870 - 29.130 (1.1366 - 1.1469 inch)
Stem Diameter 5.908 - 5.928 mm (0.2326 - 0.2334 inch)
Overall Length 108.17 mm (4.2586 inch)
Stem To Guide Clearance 0.038 - 0.082 mm (0.0016 - 0.0032 inch)
Valve Seat Width 0.094 - 1.90 mm (0.0037 - 0.0748 inch)
Valve Seat Margin Minimum 0.25 mm (0.0098 inch)
Valve Face Runout 0.038 mm (0.0015 inch)
Valve Tip To Groove Centerline 3.420 mm (0.1346 inch)
Valve Springs
Valve Spring Pressure Load @ 36.5 mm (1.4370), Closed 223 - 247 N (50 - 55 lbs.)
Load @ 26.98 mm (1.0622 inch), Open 544 - 596 N (122 - 133 lbs.)
Balance Shafts
Housing Flatness Maximum 0.076 mm (0.0030 inch)
Bore Roundness 0.025 mm (0.0009 inch)
Bearing Thickness 1.500 - 1.508 mm (0.0590 - 0.0593 inch)
Bearing ID 30.019 - 30.061 mm (1.1819 - 1.1835 inch)
Housing Bore 33.025 - 33.050 mm (1.3001 - 1.1801 inch)
Shaft Journal OD 29.950 - 29.975 mm (1.1791 - 1.1801 inch)
Journal Taper (Intentional Towards Counterweight) 0.012 mm (0.00047 inch)
Journal Roundness Maximum 0.005 mm (0.0002 inch)
Bearing Clearance 0.044 - 0.111 mm (0.0017 - 0.0044 inch)
Gear Diameter 61.020 - 61.070 mm (2.4023 - 2.4043 inch)
Gear Backlash 0.074 - 0.147 mm (0.0029 -0.0057 inch)
Chain Slack, With 3 Lbs. Of Pressure Applied To The Guide 1.0 mm (0.040 inch)
Balance Shaft Chain Guide Wear Maximum Groove Depth 2.5 mm (0.100 inch)
Shaft Groove Width 3.23 - 3.40 mm (0.127 - 0.134 inch)
Thrust Plate Thickness 2.945 - 3.045 mm (0.1159 - 0.1199 inch)
Endplay 0.185 - 0.455 mm (0.0073 - 0.0179 inch)
Oil Pump
Gerotor Pocket Depth 15.30 - 15.35 (0.6023 - .06043 inch)
Diameter 45.050 - 45.100 mm (1.773 - 1.775 inch)
Inner Gerotor Tip Clearance Maximum 0.1 mm (0.0059 inch)
Outer Gerotor Diameter Clearance 0.050 - 0.150 mm (0.0019 - 0.0059 inch)
Outer Gerotor Thickness 15.225 - 15.250 mm (0.5994 - 0.6003 inch)
Oil Pump Drive To Driven Gear Backlash 0.075 - 0.140 mm (0.0029 - 0.005 inch)