Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Drive Belt Tensioner Removal
4. Engine Mount Strut Bracket Removal & Rear Engine Lift Bracket
5. Engine Mount Strut Bracket Removal - Generator Bracket
6. Oil Level Indicator and Tube Removal
7. Oil Filter Adapter Removal
8. Intake Manifold Removal - Upper
9. Intake Manifold Removal - Lower
10. Thermostat Removal
11. Exhaust Crossover Removal
12. Exhaust Manifold Removal - Left
13. Exhaust Manifold Removal - Right
14. Valve Rocker Arm Cover Removal - Left
15. Valve Rocker Arm Cover Removal - Right
16. Valve Rocker Arm and Push Rod Removal
17. Valve Lifter Removal
18. Crankshaft Balancer Removal
19. Water Pump Removal
20. Oil Pan Removal
21. Oil Pump Removal
22. Oil Pump Drive Removal
23. Crankshaft Front Oil Seal Removal
24. Engine Front Cover Removal
25. Timing Chain and Sprockets Removal
26. Cylinder Head Removal - Left and Right Side
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft Rear Oil Seal Removal
30. Crankshaft and Bearings Removal
31. Engine Block Disassemble
32. Engine Block Clean and Inspect
33. Cylinder Boring and Honing
34. Engine Block Assemble
35. Crankshaft and Bearings Clean and Inspect
36. Crankshaft Balancer Clean and Inspect
37. Engine Flywheel Clean and Inspect
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod and Bearings Clean/Inspect
40. Piston Selection
41. Piston and Connecting Rod Assemble
42. Camshaft Bearing Removal
43. Camshaft and Bearings Clean and Inspect
44. Camshaft Bearing Installation
45. Timing Chain and Sprockets Clean and Inspect
46. Valve Lifters Clean and Inspect
47. Valve Rocker Arm and Push Rods Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Valve Guide Reaming/Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Clean and Inspect
54. Oil Pump Assemble
55. Engine Front Cover Clean and Inspect
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Intake Manifold Clean and Inspect - Upper
59. Intake Manifold Clean and Inspect - Lower
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Service Prior to Assembly
63. Crankshaft and Bearings Installation
64. Crankshaft Rear Oil Seal Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Camshaft Installation
67. Timing Chain and Sprockets Installation
68. Engine Front Cover Installation
69. Crankshaft Front Oil Seal Installation
70. Oil Pump Drive Installation
71. Oil Pump Installation
72. Oil Pan Installation
73. Cylinder Head Installation - Left and Right Side
74. Water Pump Installation
75. Crankshaft Balancer Installation
76. Valve Lifter Installation
77. Valve Rocker Arm and Push Rod Installation
78. Valve Rocker Arm Cover Installation - Left
79. Valve Rocker Arm Cover Installation - Right
80. Exhaust Manifold Installation - Left
81. Exhaust Manifold Installation - Right
82. Exhaust Crossover Installation
83. Intake Manifold Installation - Lower
84. Intake Manifold Installation - Upper
85. Thermostat Installation
86. Oil Filter Adapter Installation
87. Oil Level Indicator and Tube Installation
88. Engine Mount Strut Bracket Installation - Generator Bracket
89. Engine Mount Strut Bracket Installation & Rear Engine Lift Bracket
90. Drive Belt Tensioner Installation
91. Engine Flywheel Installation