Generator Replacement

REMOVAL PROCEDURE
The generator is serviced as a complete unit only.

CAUTION:
- Refer to Battery Disconnect Caution in Cautions and Notices.
- Refer to SIR Handling Caution in Cautions and Notices.

1. Disconnect the battery ground (negative) cable.
2. Remove the drive belt from the generator.
3. Place the coolant recovery reservoir aside for access.
4. Remove the bolts from the generator.
5. Remove the electrical connector from the generator.
6. Remove the protective boot from the generator output BAT terminal.
7. Remove the generator output BAT terminal nut and the battery (positive) lead from the generator.
8. Remove the generator.

INSTALLATION PROCEDURE

NOTE: Refer to Fastener Notice in Cautions and Notices.

1. Install the battery (positive) lead and the generator output BAT terminal nut.

Tighten
Tighten the generator output BAT terminal nut to 20 N.m (15 lb ft).

2. Press the protective boot on to the generator output BAT terminal.
3. Install the electrical connector to the generator.
4. Place the generator bolt (2) and generator bracket bolt (3) through the holes on the generator.
5. Position the generator to the generator bracket and finger start the bolts. Do not tighten the bolts.
6. Install the generator pivot bolt (1) through the generator and into the generator rear brace. Do not tighten the bolt.
7. Tighten the generator bolts in the order described. The following is a mandatory torque sequence:

Tighten
7.1. Tighten the generator pivot bolt (1) to 50 N.m (37 lb ft).
7.2. Tighter the generator bolt (2) to 50 N.m (37 lb ft).
7.3. Tighten the generator bracket bolt (3) to 50 N.m (37 lb ft).

8. Install the coolant recovery reservoir.
9. Install the drive belt.
10. Connect the battery ground (negative) cable.