Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Drive Belt Tensioner Removal
4. Drive Belt Tensioner Bracket Removal
5. Drive Belt Idler Pulley Removal
6. Drive Belt Idler Pulley Bracket Removal
7. Oil Level Indicator and Tube Removal
8. Water Outlet Removal
9. Water Pump Removal
10. Supercharger Removal
11. Intake Manifold Removal
12. Exhaust Crossover Removal
13. Exhaust Manifold Removal - Left
14. Exhaust Manifold Removal - Right
15. Valve Rocker Arm Cover Removal - Left
16. Valve Rocker Arm Cover Removal - Right
17. Valve Rocker Arm and Push Rod Removal
18. Cylinder Head Removal
19. Valve Lifter Removal
20. Crankshaft Balancer Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Oil Filter Adapter Removal
24. Oil Pump Cover and Gear Set Removal
25. Timing Chain and Sprockets Removal
26. Camshaft Removal
27. Balance Shaft Removal
28. Crankshaft Rear Oil Seal Removal
29. Crankshaft Rear Oil Seal and Housing Removal
30. Oil Pan Removal
31. Oil Pump Suction Pipe and Screen Assembly Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Engine Block Plug Removal
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Crankshaft and Bearing Clean and Inspect
38. Crankshaft Balancer Clean and Inspect
39. Engine Flywheel Clean and Inspect
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Clean and Inspect
42. Piston Selection
43. Piston and Connecting Rod Assemble
44. Camshaft Bearing Removal
45. Camshaft and Bearings Clean and Inspect
46. Camshaft Bearing Installation
47. Timing Chain and Sprocket Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Valve Lifters and Guides Clean and Inspect
50. Cylinder Head Disassemble
51. Cylinder Head Clean and Inspect
52. Valve Guide Reaming, and Valve and Seat Grinding
53. Cylinder Head Assemble
54. Oil Pump Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Intake Manifold Clean and Inspect
58. Exhaust Manifold Clean and Inspect
59. Water Pump Clean and Inspect
60. Engine Front Cover Clean and Inspect
61. Balance Shaft Clean and Inspect
62. Balance Shaft Bearing and/or Bushing Removal
63. Balance Shaft Bearing and/or Bushing Installation
64. Service Prior to Assembly
65. Engine Block Plug Installation
66. Crankshaft and Bearing Installation
67. Piston, Connecting Rod, and Bearing Installation
68. Oil Pump Suction Pipe and Screen Assembly Installation
69. Oil Pan Installation
70. Camshaft Installation
71. Balance Shaft Installation
72. Crankshaft Rear Oil Seal and Housing Installation
73. Crankshaft Rear Oil Seal Installation
74. Timing Chain and Sprockets Installation
75. Oil Pump Cover and Gear Set Installation
76. Oil Filter Adapter Installation
77. Engine Front Cover Installation
78. Crankshaft Front Oil Seal Installation
79. Crankshaft Balancer Installation
80. Valve Lifter Installation
81. Cylinder Head Installation
82. Valve Rocker Arm and Push Rod Installation
83. Valve Rocker Arm Cover Installation - Right
84. Valve Rocker Arm Cover Installation - Left
85. Exhaust Manifold Installation - Right
86. Exhaust Manifold Installation - Left
87. Exhaust Crossover Installation
88. Intake Manifold Installation
89. Supercharger Installation
90. Water Pump Installation
91. Water Outlet Installation
92. Oil Level Indicator and Tube Installation
93. Drive Belt Idler Pulley Bracket Installation
94. Drive Belt Tensioner Bracket Installation
95. Drive Belt Tensioner Installation
96. Engine Flywheel Installation