Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair





REMOVAL PROCEDURE
1. Disconnect the electrical connector (5) from the EGR valve (1).
2. Remove the two EGR valve retaining nuts (4).
3. Remove the EGR valve (1) from the EGR valve adapter (3).
4. Remove the gasket (2) from the EGR valve adapter (3).

INSTALLATION PROCEDURE
1. Install a new gasket (2) on the EGR adapter (3).
2. Install the EGR valve (1) to the EGR valve adapter (3).
3. Install the two nuts (4) to the EGR valve (1).

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the nuts to 25 N.m (18 lb ft).

4. Connect the EGR valve electrical connector (5) to the EGR valve (1).