Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Drive Belt Tensioner Removal
4. Engine Mount Strut Bracket and Rear Engine Lift Bracket Removal
5. Engine Mount Strut Bracket and Generator Bracket Removal
6. Oil Level Indicator and Tube Removal
7. Oil Filter Adapter Removal
8. Valve Rocker Arm Cover Removal - Left
9. Valve Rocker Arm Cover Removal - Right
10. Intake Manifold Removal - Upper
11. Intake Manifold Removal - Lower
12. Water Outlet Removal
13. Air Injection Check Valve Removal
14. Exhaust Crossover Removal
15. Exhaust Manifold Removal - Left
16. Exhaust Manifold Removal - Right
17. Valve Rocker Arm and Push Rod Removal
18. Valve Lifter Removal
19. Crankshaft Balancer Removal
20. Water Pump Removal
21. Oil Pan Removal
22. Oil Pump Removal
23. Oil Pump Drive Removal
24. Crankshaft Front Oil Seal Removal
25. Engine Front Cover Removal
26. Timing Chain and Sprockets Removal
27. Cylinder Head Removal
28. Camshaft Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft Rear Oil Seal Removal
31. Crankshaft and Bearing Removal
32. Engine Block Disassemble
33. Engine Block Clean and Inspect
34. Cylinder Boring and Honing
35. Engine Block Assemble
36. Crankshaft and Bearing Clean and Inspect
37. Crankshaft Balancer Clean and Inspect
38. Engine Flywheel Clean and Inspect
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Clean and Inspect
41. Piston Selection
42. Piston and Connecting Rod Assemble
43. Camshaft Bearing Removal
44. Camshaft and Bearings Clean and Inspect
45. Camshaft Bearing Installation
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Lifters Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Oil Pump Assemble
56. Engine Front Cover Clean and Inspect
57. Valve Rocker Arm Cover Clean and Inspect
58. Oil Pan Clean and Inspect
59. Intake Manifold Clean and Inspect - Lower
60. Intake Manifold Clean and Inspect - Upper
61. Exhaust Manifold Clean and Inspect
62. Water Pump Clean and Inspect
63. Service Prior to Assembly
64. Crankshaft and Bearing Installation
65. Crankshaft Rear Oil Seal Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprockets Installation
69. Engine Front Cover Installation
70. Crankshaft Front Oil Seal Installation
71. Oil Pump Drive Installation
72. Oil Pump Installation
73. Oil Pan Installation
74. Cylinder Head Installation
75. Water Pump Installation
76. Crankshaft Balancer Installation
77. Valve Lifter Installation
78. Valve Rocker Arm and Push Rod Installation
79. Exhaust Manifold Installation - Right
80. Exhaust Manifold Installation - Left
81. Air Injection Check Valve Installation
82. Exhaust Crossover Installation
83. Intake Manifold Installation - Lower
84. Intake Manifold Installation - Upper
85. Valve Rocker Arm Cover Installation - Right
86. Valve Rocker Arm Cover Installation - Left
87. Water Outlet Installation
88. Oil Filter Adapter Installation
89. Oil Level Indicator and Tube Installation
90. Engine Mount Strut Bracket and Generator Bracket Installation
91. Engine Mount Strut Bracket and Rear Engine Lift Bracket Installation
92. Drive Belt Tensioner Installation
93. Engine Flywheel Installation