Generator Replacement
REMOVAL PROCEDUREThe Delphi CS130D generator is serviced as a complete unit only.
1. Disconnect the battery negative cable.
2. Remove the engine compartment cross vehicle brace.
3. Remove the drive belt from the generator.
4. Place the coolant recovery reservoir aside for access. Refer to Coolant Recovery Reservoir Replacement in Engine Cooling.
5. Remove the bolts (1 2,3) from the generator.
6. Disconnect the electrical connector from the generator.
7. Position aside the protective boot from the generator output BAT terminal.
8. Remove the generator output BAT terminal nut and disconnect the battery (positive) lead from the generator.
9. Remove the generator.
INSTALLATION PROCEDURE
1. Position the generator to the engine.
NOTE: Refer to Fastener Notice in Service Precautions.
2. Install the battery (positive) lead and the generator output BAT terminal nut.
Tighten
Tighten the generator output BAT terminal nut to 20 N.m (15 lb ft).
3. Press the protective boot on to the generator output BAT terminal.
4. Install the electrical connector to the generator.
5. Install the generator bolt (2) and generator bolt (3) through the holes on the generator and finger start the bolts. Do not tighten the bolts.
6. Install the generator pivot bolt (1) through the generator and finger start the bolts finger start the bolt. Do not tighten the bolt.
7. Tighten the generator bolts in the order described. The following is a mandatory torque sequence:
7.1. Tighten
Tighten the generator pivot bolt (1) to 50 N.m (37 lb ft).
7.2. Tighten
Tighten the generator bolt (2) to 50 N.m (37 lb ft).
7.3. Tighten
Tighten the generator bolt (3) to 50 N.m (37 lb ft).
8. Install the coolant recovery reservoir.
9. Install the drive belt.
10. Install the engine compartment cross brace.
11. Connect the battery negative cable.