Fuel Tank Installation

TOOLS REQUIRED
^ J 34730 Fuel Pressure Gauge
^ J 39765 Fuel Sender Lock Nut Wrench

NOTE: Refer to Fuel System Ground Notice in Service Precautions.




1. Position and support the fuel tank (4) with the aid of an assistant.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the fuel tank straps (2).

Tighten
Tighten the fuel tank strap bolts to 42 Nm(31 lb ft).

3. Install the rear suspension support assembly bolts and the lower suspension support assembly.
4. Install the fuel tank electrical connector (1).




5. Install the [1][2]EVAP pipe (2) to the evaporative emission canister.




6. Install the fuel teed (4) and fuel return (1) pipes.




7. Install the fuel tank filler pipe attaching bolt (4) to the ground wire strap (3).

Tighten
Tighten the bolt to 9 Nm (80 lb in).

8. Install the exhaust system.
9. Lower the vehicle.
10. Add fuel to the fuel tank.
11. Install the fuel filler pipe cap.
12. Connect the negative battery cable.
13. Perform the following procedure to inspect for leaks:
13.1. Turn the ignition switch ON for 2 seconds.
13.2. Turn the ignition switch OFF for 10 seconds.
13.3. Turn the ignition switch ON.
13.4. Check for fuel leaks.




14. Install the fuel injector sight shield.
15. Install the rear seat cushion.