Overhaul Procedure Steps

Engine Overhaul

To overhaul the engine, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Drive Belt Tensioner Bracket Removal
6. Drive Belt Idler Pulley Removal
7. Drive Belt Idler Pulley Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Water Outlet Removal
10. Water Pump Removal
11. Supercharger Removal
12. Intake Manifold Removal
13. Exhaust Crossover Removal
14. Exhaust Manifold Removal - Left
15. Exhaust Manifold Removal - Right
16. Valve Rocker Arm Cover Removal - Left
17. Valve Rocker Arm Cover Removal - Right
18. Valve Rocker Arm and Push Rod Removal
19. Cylinder Head Removal
20. Valve Lifter Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Oil Filter Adapter Removal
24. Oil Pump Cover and Gear Set Removal
25. Timing Chain and Sprockets Removal
26. Camshaft Removal
27. Balance Shaft Removal
28. Crankshaft Rear Oil Seal Removal
29. Crankshaft Rear Oil Seal and Housing Removal
30. Oil Pan Removal
31. Oil Pump Suction Pipe and Screen Assembly Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Engine Block Plug Removal
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Crankshaft and Bearing Clean and Inspect
38. Crankshaft Balancer Clean and Inspect
39. Engine Flywheel Clean and Inspect
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Clean and Inspect
42. Piston Selection
43. Piston and Connecting Rod Assemble
44. Camshaft Bearing Removal
45. Camshaft and Bearings Clean and Inspect
46. Camshaft Bearing Installation
47. Timing Chain and Sprocket Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Valve Lifters and Guides Clean and Inspect
50. Cylinder Head Disassemble
51. Cylinder Head Clean and Inspect
52. Valve Guide Reaming, and Valve and Seat Grinding
53. Cylinder Head Assemble
54. Oil Pump Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Supercharger Clean and Inspect
58. Intake Manifold Clean and Inspect
59. Exhaust Manifold Clean and Inspect
60. Water Pump Clean and Inspect
61. Engine Front Cover Clean and Inspect
62. Balance Shaft Clean and Inspect
63. Balance Shaft Bearing and/or Bushing Removal
64. Balance Shaft Bearing and/or Bushing Installation
65. Thread Repair
66. Service Prior to Assembly
67. Engine Block Plug Installation
68. Crankshaft and Bearing Installation
69. Piston, Connecting Rod, and Bearing Installation
70. Oil Pump Suction Pipe and Screen Assembly Installation
71. Oil Pan Installation
72. Camshaft Installation
73. Balance Shaft Installation
74. Crankshaft Rear Oil Seal and Housing Installation
75. Crankshaft Rear Oil Seal Installation
76. Timing Chain and Sprockets Installation
77. Oil Pump Cover and Gear Set Installation
78. Oil Filter Adapter Installation
79. Engine Front Cover Installation
80. Crankshaft Front Oil Seal Installation
81. Valve Lifter Installation
82. Cylinder Head Installation
83. Valve Rocker Arm and Push Rod Installation
84. Valve Rocker Arm Cover Installation - Right
85. Valve Rocker Arm Cover Installation - Left
86. Exhaust Manifold Installation - Right
87. Exhaust Manifold Installation - Left
88. Exhaust Crossover Installation
89. Intake Manifold Installation
90. Supercharger Installation
91. Water Pump Installation
92. Water Outlet Installation
93. Oil Level Indicator and Tube Installation
94. Drive Belt Idler Pulley Bracket Installation
95. Drive Belt Tensioner Bracket Installation
96. Drive Belt Tensioner Installation
97. Engine Flywheel Installation
98. Crankshaft Balancer Installation