Operation CHARM: Car repair manuals for everyone.

Fuel Pump Electrical Circuit Diagnosis

Refer to Engine Controls Schematics.

Diagnostic Chart (Part 1 Of 2):




Diagnostic Chart (Part 2 Of 2):




CIRCUIT DESCRIPTION
When the ignition is first turned ON, the Powertrain Control Module (PCM)energizes the fuel pump relay which applies power to the in-tank fuel pump. The fuel pump relay will remain ON as long as the engine is running or cranking and the PCM is receiving reference pulses. If no reference pulses are present, the PCM de-energizes the fuel pump relay within 2 seconds after the ignition is turned ON or the engine is stopped.

The fuel pump delivers fuel to the fuel rail and injectors, then to the fuel pressure regulator. The fuel pressure regulator controls fuel pressure by allowing excess fuel to be returned to the fuel tank.

DIAGNOSTIC AIDS
Inspect for the following conditions:

IMPORTANT: Remove any debris from the connector surfaces before servicing a component. Inspect the connector gaskets when diagnosing or replacing a component. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion.

^ Poor terminal connection-Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal to wire connection. Use a corresponding mating terminal to test for proper tension.
^ Damaged harness-Inspect the wiring harness for damage. If the harness inspection does not reveal a problem, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the scan tool display may indicate the location of the fault.
^ PCM and engine grounds for clean and secure connections

If the DTC is determined to be intermittent, reviewing the Failure Records can be useful in determining when the DTC was last set.

TEST DESCRIPTION
The numbers below refer to the step numbers on the diagnostic table.
2. Command both the ON and OFF states. Repeat the commands as necessary.
3. This step determines whether the condition is located on the coil side or the switch side of the circuit.
4. This step verifies that the powertrain control module (PCM) is providing voltage to the fuel pump relay.
5. This step tests for an open in the ground circuit to the fuel pump relay.
6. This step determines if a voltage is constantly being applied to the fuel pump relay.
12. This step tests for a grounded fuel pump supply circuit between the fuel pump and the fuel pump fuse.
13. This step determines if the condition with the circuit is intermittent. If the fuse does not open, inspect the supply voltage between the fuse and the fuel pump for an intermittent condition.
15. This step jumps the fuel pump relay in order to bypass the fuel pump relay and activate the fuel pump.
16. This step tests the fuel pump supply circuit between the fuel pump and the fuel pump relay for an open or high resistance.
17. This step tests the fuel pump ground circuit for an open or high resistance.