Radiator Replacement

Radiator Replacement

- Tools Required
- J 38185 Hose Clamp Pliers

Removal Procedure





1. Remove throttle body air inlet duct.
2. Drain the cooling system.
3. Remove the electric cooling fans.
4. Remove the upper radiator brackets and bolts.





5. Use the J 38185 in order to reposition the hose clamps at the radiator.
6. Disconnect the upper radiator hose.
7. Disconnect the lower radiator hose.
8. Remove the coolant level module.
9. Disconnect the transaxle oil cooler lines from the radiator.
10. Remove the radiator.

Installation Procedure





1. Install the radiator to the lower mounts.
2. Connect the transaxle oil cooler lines to the radiator.
3. Install the coolant level module.
4. Connect the upper radiator hose.
5. Connect the lower radiator hose.
6. Use the J 38185 in order to reposition and install the hose clamps at the radiator.

Notice: Refer to Fastener Notice in Service Precautions.






7. Install the radiator brackets and bolts.
- Tighten the bolts to 24 Nm (18 ft. lbs.).
8. Install the electric cooling fans.
9. Fill the cooling system.
10. Install the throttle body air inlet duct.
11. Inspect for leaks.