Operation CHARM: Car repair manuals for everyone.

Fuel Level Sensor: Service and Repair

FUEL LEVEL SENSOR REPLACEMENT

REMOVAL PROCEDURE

IMPORTANT: Always maintain cleanliness when servicing fuel system components.




1. Remove the fuel sender assembly.
2. Remove the retaining clip from the fuel level sensor harness connector.
3. Disconnect the fuel level sensor harness connector from under the fuel sender cover.
4. Disconnect the fuel pump harness connector.
5. Squeeze the locking tangs and remove the fuel level sensor (5) from the fuel sender.

INSTALLATION PROCEDURE




1. Install the fuel level sensor (5) to the fuel sender.
2. Connect the fuel pump harness connector.
3. Connect the fuel level sensor harness connector under the fuel sender cover.
4. Install the fuel level sensor harness retaining clip.
5. Install the fuel sender assembly.