Drive Belt Falls Off

Drive Belt Falls Off Diagnosis





Step 1 - 8





Step 9 - 12

Diagnostic Aids
If the drive belt repeatedly falls off the drive belt pulleys, this may be caused by pulley misalignment.
An extra load that is quickly applied on released by an accessory drive component may cause the drive belt to fall off the pulleys. Verify that the accessory drive components operate properly.
If the drive belt is the incorrect length, the drive belt tensioner may not maintain the proper tension on the drive belt.

Test Description
The number(s) below refer to the step number(s) on the diagnostic table.
2. This inspection is to verify the condition of the drive belt. Damage may have occurred to the drive belt when the drive belt fell off the pulley. The drive belt may of been damaged in which case caused the drive belt to fall off the pulley. Inspect the drive belt for cuts, tears, sections of ribs missing, or damaged belt plys.
4. Misalignment of the pulleys may be caused from improper mounting of the accessory drive component, incorrect installation of the accessory drive component pulley, or the pulley being bent inward or outward from a previous repair. Test for a misaligned pulley using a straight edge in the pulley grooves across two or three pulleys. If a misaligned pulley is found refer to that accessory drive component for the proper installation procedure of that pulley.
5. Inspect the pulleys for dents, bends or other damage. Damage to the pulleys that would prevent the drive belt from seating properly in the pulley grooves. Damage would also prevent proper alignment of the drive belt pulley, when the smooth surface of the drive belt is required to drive the pulley.
6. Accessory drive component brackets that are bent or cracked will let the drive belt fall off.
7. Inspection of the fasteners can eliminate the possibility that a wrong bolt, nut, spacer, or washer was installed. Missing, loose, or the incorrect fasteners may cause pulley misalignment from the bracket moving under load. Over tightening of the fasteners may cause misalignment of the accessory component bracket.