Thermostat Replacement

Thermostat Replacement

^ Tools Required
- J 38185 Hose Clamp Pliers

Removal Procedure





1. Remove the air cleaner assembly.
2. Drain the cooling system.
3. Use the J 38185 in order reposition the hose clamp from the water outlet housing.
4. Remove the radiator hose from the water outlet housing.





5. Remove the water outlet housing bolts.
6. Remove the water outlet housing and gasket.





7. Remove the thermostat.
8. Clean the water outlet gasket mating surfaces.

Installation Procedure





1. Install the thermostat.
2. Install the water outlet gasket and housing to the intake manifold.

Notice: Refer to Fastener Notice in Service Precautions.





3. Install the water outlet bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).





4. Install the radiator hose to the water outlet housing.
5. Use the J 38185 to reposition and install the hose clamp to the water outlet housing.
6. Install the air cleaner assembly.
7. Fill the cooling system.
8. Inspect for leaks.