EGR Valve: Service and Repair

REMOVAL PROCEDURE




1. Disconnect the EGR valve electrical connector.
2. Remove the bolt retaining the pipe assembly from the EGR valve and carefully pull the pipe assembly back.
3. Remove the EGR valve bolts.
4. Remove EGR valve assembly.
5. Remove the gasket.
6. Clean the EGR valve mounting surface.

INSTALLATION PROCEDURE




1. Install the EGR valve with a new gasket to the intake manifold.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the EGR bolts.

Tighten
Tighten the bolts to 30 N.m (22 lb ft).

3. Connect the pipe assembly to the EGR valve.
4. Install the bolt.

Tighten
Tighten the bolt to 25 N.m (18 lb ft).

5. Connect the EGR valve electrical connector.