Vent Door Replacement
REMOVAL PROCEDURE1. Remove the vacuum tank.
2. Remove the floor carpet.
3. Remove the rear floor air outlet duct (1) from the holes in the floor reinforcement.
4. Disconnect the rear floor air outlet duct from the heater core outlet cover.
5. Remove the bolts from the vacuum harness bracket and position bracket aside.
6. Remove the heater outlet cover screws.
7. Remove the heater outlet cover.
8. Disconnect the defroster/vent door link at the vent door on the left side of the HVAC module assembly.
9. Remove the heater core cover screws.
10. Remove the heater core cover.
11. Remove the vent door (1) from the HVAC module assembly.
INSTALLATION PROCEDURE
1. Install the vent door (1) to the HVAC module assembly.
2. Install the heater core cover.
3. Install the heater core cover screws.
NOTE: Refer to Fastener Notice in Service Precautions.
Tighten
Tighten the screws to 1.5 N.m (13 lb in).
4. Install the heater core outlet cover.
5. Install the screws to the heater core outlet cover.
Tighten
Tighten the screws to 1.5 N.m (13 lb in).
6. Install the HVAC vacuum harness bracket.
7. Install the screws to the HVAC vacuum harness bracket.
Tighten
Tighten the screws to 1.5 N.m (13 lb in).
8. Connect the defroster/vent door link at the vent door on the left side of the HVAC module assembly.
9. Connect the rear floor air outlet duct to the heater core outlet cover.
10. Install the rear floor air outlet duct (1) to the holes in the floor reinforcement.
11. Install the floor carpet.
12. Install the vacuum tank.