Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Oil Level Indicator and Tube Removal
6. Water Outlet and Engine Coolant Thermostat Removal
7. Water Pump Removal
8. Intake Manifold Removal - Upper
9. EGR Valve and Pipe Removal
10. Intake Manifold Removal - Lower
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Valve Rocker Arm Cover Removal - Left
14. Valve Rocker Arm Cover Removal - Right
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left
17. Cylinder Head Removal - Right
18. Valve Lifter Removal
19. Oil Pan Removal
20. Oil Pump Suction Pipe and Screen Assembly Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Oil Filter Adapter Removal
24. Timing Chain and Sprocket Removal
25. Balance Shaft Removal
26. Camshaft Removal
27. Crankshaft Rear Oil Seal Removal
28. Crankshaft Rear Oil Seal and Housing Removal - First Design
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft and Bearing Removal
31. Engine Block Plug Removal
32. Camshaft Bearing Removal
33. Balancer Shaft Bearing Removal
34. Engine Block Clean and Inspect
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Clean and Inspect
37. Crankshaft Balancer Clean and Inspect
38. Engine Flywheel Clean and Inspect
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Clean and Inspect
41. Piston and Connecting Rod Assemble
42. Camshaft and Bearings Clean and Inspect
43. Timing Chain and Sprocket Clean and Inspect
44. Valve Rocker Arm and Push Rod Clean and Inspect
45. Valve Lifter and Guide Clean and Inspect
46. Cylinder Head Disassemble
47. Cylinder Head Clean and Inspect
48. Valve Guide Reaming, and Valve and Seat Grinding
49. Cylinder Head Assemble
50. Oil Pump Disassemble
51. Oil Pump Clean and Inspect
52. Engine Front Cover Clean and Inspect
53. Oil Pump Assemble
54. Valve Rocker Arm Cover Clean and Inspect
55. Oil Pan Clean and Inspect
56. Intake Manifold Clean and Inspect - Upper
57. Intake Manifold Clean and Inspect - Lower
58. Exhaust Manifold Clean and Inspect
59. Water Pump Clean and Inspect
60. Balance Shaft Clean and Inspect
61. Thread Repair
62. Service Prior to Assembly
63. Engine Prelubing
64. Balancer Shaft Bearing Installation
65. Camshaft Bearing Installation
66. Engine Block Plug Installation
67. Crankshaft and Bearing Installation
68. Piston, Connecting Rod, and Bearing Installation
69. Crankshaft Rear Oil Seal and Housing Installation
70. Crankshaft Rear Oil Seal Installation
71. Camshaft Installation
72. Balance Shaft Installation
73. Timing Chain and Sprocket Installation
74. Oil Filter Adapter Installation
75. Engine Front Cover Installation
76. Crankshaft Front Oil Seal Installation
77. Oil Pump Suction Pipe and Screen Assembly Installation
78. Oil Pan Installation
79. Valve Lifter Installation
80. Cylinder Head Installation - Right
81. Cylinder Head Installation - Left
82. Valve Rocker Arm and Push Rod Installation
83. Valve Rocker Arm Cover Installation - Right
84. Valve Rocker Arm Cover Installation - Left
85. Exhaust Manifold Installation - Right
86. Exhaust Manifold Installation - Left
87. Intake Manifold Installation - Lower
88. EGR Valve and Pipe Installation
89. Intake Manifold Installation - Upper
90. Water Pump Installation
91. Water Outlet and Engine Coolant Thermostat Installation
92. Oil Level Indicator and Tube Installation
93. Drive Belt Tensioner Installation
94. Engine Flywheel Installation
95. Crankshaft Balancer Installation