Exhaust Gas Recirculation Inlet Pipe Replacement

Exhaust Gas Recirculation Inlet Pipe Replacement

Removal Procedure




1. Remove the fuel injector sight shield.
2. Remove the heated oxygen sensor (HO2S).
3. Remove the exhaust manifold heat shield bolts (2).
4. Remove the exhaust manifold heat shield.
5. Raise and support the vehicle. Refer to Vehicle Lifting.




6. Remove the exhaust gas recirculation (EGR) valve inlet adapter pipe mounting bolt from the exhaust manifold.
7. Lower the vehicle.
8. Remove the EGR valve.
9. Remove the EGR valve outlet pipe.




10. Remove the EGR valve inlet adapter pipe bolts (2).
11. Remove the EGR valve inlet adapter pipe (1).

Installation Procedure




1. Install the EGR valve inlet adapter pipe (1).

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the EGR valve inlet adapter pipe bolts (2).

Tighten the bolts to 50 N.m (37 lb ft).

3. Raise the vehicle.




4. Install the EGR valve inlet adapter pipe bolt to the exhaust manifold.

Tighten the bolt to 25 N.m (18 lb ft).

5. Lower the vehicle.
6. Install the EGR valve outlet pipe.
7. Install the EGR valve.




8. Install the exhaust manifold heat shield.
9. Install the exhaust manifold heat shield bolts (2).

Tighten the bolts to 10 N.m (89 lb in).

10. Install the HO2S.
11. Install the fuel injector sight shield.