Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Oil Level Indicator and Tube Removal
6. Water Outlet and Thermostat Removal
7. Water Pump Removal
8. Upper Intake Manifold Removal
9. Exhaust Gas Recirculation Valve and Pipe Removal
10. Lower Intake Manifold Removal
11. Exhaust Manifold Removal - Left Side
12. Exhaust Manifold Removal - Right Side
13. Valve Rocker Arm Cover Removal - Left Side
14. Valve Rocker Arm Cover Removal - Right Side
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left Side
17. Cylinder Head Removal - Right Side
18. Valve Lifter Removal
19. Oil Pan Removal
20. Oil Pump Pipe and Screen Assembly Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Oil Filter Adapter Removal
24. Timing Chain and Sprocket Removal
25. Balance Shaft Removal
26. Camshaft Removal
27. Crankshaft Rear Oil Seal and Housing Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearing Removal
30. Engine Block Plug Removal
31. Camshaft Bearing Removal
32. Balance Shaft Bearing and/or Bushing Removal
33. Engine Block Cleaning and Inspection
34. Cylinder Boring and Honing
35. Crankshaft and Bearing Cleaning and Inspection
36. Crankshaft Balancer Cleaning and Inspection
37. Engine Flywheel Cleaning and Inspection
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod, and Bearing Cleaning and Inspection
40. Piston and Connecting Rod Assemble
41. Camshaft and Bearings Cleaning and Inspection
42. Timing Chain and Sprocket Cleaning and Inspection
43. Valve Rocker Arm and Push Rod Cleaning and Inspection
44. Valve Lifter and Guide Cleaning and Inspection
45. Cylinder Head Disassemble
46. Cylinder Head Cleaning and Inspection
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Cleaning and Inspection
51. Engine Front Cover Cleaning and Inspection
52. Oil Pump Assemble
53. Valve Rocker Arm Cover Cleaning and Inspection
54. Oil Pan Cleaning and Inspection
55. Upper Intake Manifold Cleaning and Inspection
56. Lower Intake Manifold Cleaning and Inspection
57. Exhaust Manifold Cleaning and Inspection
58. Water Pump Cleaning and Inspection
59. Balance Shaft Cleaning and Inspection
60. Thread Repair
61. Service Prior to Assembly
62. Balance Shaft Bearing and/or Bushing Installation
63. Camshaft Bearing Installation
64. Engine Block Plug Installation
65. Crankshaft and Bearing Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Crankshaft Rear Oil Seal and Housing Installation
68. Camshaft Installation
69. Balance Shaft Installation
70. Timing Chain and Sprocket Installation
71. Engine Front Cover Installation
72. Crankshaft Front Oil Seal Installation
73. Oil Filter Adapter Installation
74. Oil Pump Pipe and Screen Assembly Installation
75. Oil Pan Installation
76. Valve Lifter Installation
77. Cylinder Head Installation - Right Side
78. Cylinder Head Installation - Left Side
79. Valve Rocker Arm and Push Rod Installation
80. Valve Rocker Arm Cover Installation - Right Side
81. Valve Rocker Arm Cover Installation - Left Side
82. Exhaust Manifold Installation - Right Side
83. Exhaust Manifold Installation - Left Side
84. Lower Intake Manifold Installation
85. Exhaust Gas Recirculation Valve and Pipe Installation
86. Upper Intake Manifold Installation
87. Water Pump Installation
88. Water Outlet and Thermostat Installation
89. Oil Level Indicator and Tube Installation
90. Drive Belt Tensioner Installation
91. Engine Flywheel Installation
92. Crankshaft Balancer Installation
93. Engine Prelubing