Frame Replacement - Front

Frame Replacement - Front

Tools Required

J 39580 Universal Engine Support Table

Removal Procedure

1. Install the engine support fixture.
2. Raise and support the vehicle. refer to Vehicle Lifting.




3. Remove the fasteners retaining the rack and pinion at the left side of the vehicle.
4. Remove the front tires and wheels.
5. Remove the engine splash shield.
6. Separate the ball joints from the steering knuckle. refer to Lower Control Arm Replacement.
7. Remove the front air deflector.
8. Remove the brackets (2) securing the power steering lines at the engine frame by lifting the push pin (1).
9. Remove the brackets retaining the transmissions cooler lines to the engine frame.
10. Remove the fastener retaining the rack and pinion at the right side of the vehicle.
11. Support the rack and pinion with a wire to the body.
12. Remove the nut securing the front engine mount to the frame.




13. Remove the fasteners securing the rear transmission mount to the frame.




14. Support the engine frame near the frame insulators using J 39580 or suitable jackstands.




15. Remove the engine frame insulator fasteners (3) retaining the engine frame (2) to the vehicle.
16. Lower the engine frame (2) from the vehicle.




17. Separate the engine frame insulators (3-6) from the engine frame. refer to Frame Cushion or Insulator Replacement.
18. If the engine frame is to be replaced, remove the lower control arms. refer to Lower Control Arm Replacement.

Installation Procedure

1. Install the lower control arms.




2. Assemble the engine frame insulators (3-6) to the engine frame. refer to Frame Cushion or Insulator Replacement.




3. Using 16 mm (0.630 in) dowel pins in the alignment holes (1), align the engine frame (2) with the body.

Notice: refer to Fastener Notice.

4. Install the engine frame insulator fasteners (3) to retain the engine frame (2) to the vehicle.

Tighten the fasteners to 191 N.m (141 lb ft).




5. Remove the jack stands supporting the engine frame.




6. Install the fasteners in order to secure the rear transmission mount to the bracket.
7. Install the nut in order to retain the front engine mount to the frame.




8. Install the fasteners in order to retain the rack and pinion to the engine frame.
9. Install the brackets in order to retain the transmission cooler lines to the engine frame.
10. Install the brackets in order to retain the power steering lines (1, 2) at the engine frame.
11. Install the front air deflector.
12. Install the ball joints to the steering knuckle.
13. Install the engine splash shield.
14. Install the front tires and wheels.




15. Remove the engine support fixture.
16. Lower the vehicle.
17. Check the front wheel alignment. refer to Wheel Alignment Specifications.
18. Test drive the vehicle in order to ensure there are no performance issues.