Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the left instrument panel insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).
2. Push the body control module (BCM) up and move the bottom of the BCM away from and out of the mounting bracket slot. Position the BCM aside.
3. Remove the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement (Brake Pedal Position Sensor Replacement).
4. Release the wiring harness clips from the bracket.




5. Remove the brake pedal pushrod nut (1).




6. Remove the brake pedal pushrod bushing (1).




7. Disconnect the brake pedal pushrod (1) from the brake pedal.




8. Remove the brake pedal bolt (1) and nut (2).




9. Remove the brake pedal (1).




10. Remove the brake pedal pivot bushings (1) and spacer (2).



Installation Procedure

1. Apply a light coating of silicone lubricant to the brake pedal pivot spacer.




2. Install the brake pedal pivot bushings (1) and spacer (2).




3. Install the brake pedal (1).

Notice: Refer to Fastener Notice (Fastener Notice).





4. Install the brake pedal bolt (1) and nut (2).

Tighten the bolt and nut to 40 N.m (30 lb ft).





5. Connect the brake pedal pushrod (1) to the brake pedal.




6. Install the brake pedal pushrod bushing (1).




7. Install the brake pedal pushrod nut (1).

Tighten the nut to 13 N.m (115 lb in).

8. Install the wiring harness to the bracket clips.
9. Install the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement (Brake Pedal Position Sensor Replacement).
10. Insert the top of the BCM up into the mounting bracket, then engage the bottom of the BCM into the mounting bracket slot.
11. Install the left instrument panel insulator. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).