Cylinder Block Assembly: Specifications
BlockBalance Shaft Bearing Bore Diameter - Front 51.973-51.999 mm (2.0462-2.0472 in)
Balance Shaft Bearing Inside Diameter - Rear 38.118-38.194 mm (1.5007-1.5037 in)
Balance Shaft Bearing Bore Diameter - Rear, In Block 47.584-47.612 mm (1.8735-1.8745 in)
Camshaft Bearing Inside Diameter - Front and Rear 46.970-46.934 mm (1.8428-1.8492 in)
Camshaft Bearing Inside Diameter - Middle #2, #3 46.977-46.942 mm (1.8481-1.8495 in)
Crankshaft Main Bearing Bore Diameter 68.249-68.270 mm (2.6870-2.6878 in)
Cylinder Bore Diameter 98.5 mm (3.8 in)
Cylinder Bore Out-of-Round - Diametral 0.0254 mm (0.001 in)
Cylinder Bore Taper 0.0254 mm (0.001 in)
Cylinder Head Deck Height 216.459 mm (8.522 in)
Cylinder Head Deck Surface Flatness - Overall 0.0762 mm (0.003 in)
Valve Lifter Bore Diameter 21.424-21.450 mm (0.8435-0.8445 in)
Connecting Rod
Connecting Rod Bearing Clearance 0.0127-0.0660 mm (0.0005-0.0026 in)
Connecting Rod Bore Diameter 60.295-60.312 mm (2.37378-2.3745 in)
Connecting Rod Length - Center to Center - S/C 143.205-143.307 mm (5.638-5.642 in)
Connecting Rod Length - Center to Center - Non S/C 145.796-145.898 mm (5.740-5.744 in)
Connecting Rod Side Clearance 0.102-0.508 mm (0.004-0.0200 in)
Crankshaft
Connecting Rod Journal Diameter 57.1170-57.1475 mm (2.2487-2.2499 in)
Connecting Rod Journal Out-of-Round 0.00508 mm (0.00020 in)
Connecting Rod Journal Taper 0.00889 mm (0.00035 in)
Crankshaft End Play 0.076-0.276 mm (0.003-0.011 in)
Crankshaft Main Bearing Clearance - #1 0.0178-0.0406 mm (0.0007-0.0016 in)
Crankshaft Main Bearing Clearance - #2, 3 and 4 0.0229-0.0457 mm (0.0009-0.0018 in)
Crankshaft Main Journal Diameter 63.470-63.495 mm (2.4988-2.4998 in)
Crankshaft Main Journal Out-of-Round 0.00635 mm (0.00025 in)
Crankshaft Main Journal Taper 0.00889 mm (0.00035 in)
Crankshaft Rear Flange Runout 0.05 mm (0.002 in)
Crankshaft Runout - from Main & 3 to 1 & 4 0.076 mm (0.003 in)
Piston Ring End Gap
First Compression Ring 0.25-0.46 mm (0.010-0.018 in)
Second Compression Ring 0.58-0.84 mm (0.023-0.033 in)
Oil Control Ring 0.254-0.762 mm (0.010-0.030 in)
Piston Ring to Groove Clearance
First Compression Ring 0.033-0.079 mm (0.0013-0.0031 in)
Second Compression Ring 0.033-0.079 mm (0.0013-0.0031 in)
Oil Control Ring 0.023-0.201 mm (0.0009-0.0079 in)
Piston Ring Thickness
First Compression Ring 1.176-1.197 mm (0.0463-0.0471 in)
Second Compression Ring 1.476-1.497 mm (0.0581-0.0589 in)
Oil Control Ring 1.854-2.007 mm (0.073-0.079 in)
Pistons
Piston Diameter - Production - S/C 96.489-96.528 mm (3.7988-3.8003 in)
Piston Diameter - Production - Non S/C 96.482-96.497 mm (3.7985-3.7991 in)
Piston Diameter - Service Limit - Minimum - S/C 96.434 mm (3.7966 in)
Piston Diameter - Service Limit - Minimum - Non S/C 96.442 mm (3.7969 in)
Piston Pin Bore Diameter - S/C 23.0065-23.0105 mm (0.9058-0.9059 in)
Piston Pin Bore Diameter - Non S/C 22.0060-22.0110 mm (0.8664-0.8666 in)
Piston to Bore Clearance - New - VIN K 0.010-0.051 mm (0.0004-0.0020 in)
Piston to Bore Clearance - Used - VIN K 0.050-0.091 mm (0.0020-0.0036 in)
Piston to Bore Clearance - New - VIN 1 -0.0207-0.0437 mm (-0.0008-0.0018 in)
Piston to Bore Clearance - Used VIN 1 0.0193-0.0997 mm (0.0008-0.0039 in)
Pin
Piston Pin Clearance to Connecting Rod Bore - Clearance - VIN 2 0.0066-0.0217 mm (0.0003-0.0009 in)
Piston Pin Clearance to Piston Pin Bore - VIN K 0.0020-0.0130 mm (0.00008-0.00051 in)
Piston Pin Diameter - Clearance - VIN 4 21.9950-22.000 mm (0.8659-0.8661 in)
Piston Pin Clearance to Connecting Rod Bore - Press Fit - VIN 1 0.0073-0.0225 mm (0.00029-0.00089in)
Piston Pin Clearance to Piston Pin Bore - VIN 1 0.0065-0.0155 mm (0.00061-0.00026 in)
Piston Pin Diameter - VIN 1 22.995-23.000 mm (0.90531-0.90551 in)
Connecting Rod Bearing Cap Bolts
First Pass 27 N.m (20 lb ft)
Final Pass 50 degrees
Crankshaft Balancer Bolt
First Pass 150 N.m (111 lb ft)
Final Pass 76 degrees
Crankshaft Main Bearing Cap Bolt
First Pass 40 N.m (30 lb ft)
Final Pass 110 degrees
Crankshaft Main Bearing Cap Bolt - Side
First Pass 15 N.m (11 lb ft)
Final Pass 45 degrees