With Secondary Air Injection-SAI

Exhaust Manifold Installation - Right Side (With Secondary Air Injection-SAI)





Notice: Refer to Fastener Notice.

Notice: When replacing the HO2S perform a code clear with a scan tool, regardless of whether or not a DTC is set. Performing a code clear will reset the HO2S resistance learned value. Failure to perform a code clear may result in an HO2S failure.

1. Install the exhaust manifold studs.

Tighten the exhaust manifold studs to 10 N.m (89 lb in).




2. Install the exhaust manifold gasket.
3. Install the exhaust manifold.
4. Install the exhaust manifold bolts and nuts.

Tighten the exhaust manifold bolts and nuts to 30 N.m (22 lb ft).

5. Install the right side spark plugs.

Tighten the spark plugs to 15 N.m (11 lb ft).




6. Install the fuel injector sight shield cover bracket.
7. Install the fuel injector sight shield cover bracket nuts.

Tighten the fuel injector sight shield bracket nuts to 30 N.m (22 lb ft).




8. Install the right engine lift hook.
9. Install the right engine lift hook nut and bolt.

Tighten the right engine lift hook nut and bolt to 30 N.m (22 lb ft).




10. If necessary, install the secondary air pipe (644), gasket (647), and bolts (646) and assemble the injection pump (636) onto bracket (648).

Tighten the secondary air injection pump pipe bolts to 10 N.m (89 lb in).

11. Install gasket (645), secondary air injection pump assembly and nuts (641) onto the engine.

Tighten the secondary air injection pump assembly nuts to 10 N.m (89 lb in).

12. Install the secondary air injection pump assembly mounting bolts (637, 649).

Tighten the secondary air injection pump assembly mounting bolts to 10 N.m (89 lb in).




13. Loosen the hose clamp and install the secondary air injection pipe (640) onto the valve and reinstall the hose clamp.