Part 2

Engine Replacement

Tools Required
* J 38185 Hose Clamp Pliers
* J 37096 Flywheel Holding Tool
* J 45059 Angle Meter

Removal Procedure - Part 2




51. Remove the brake booster vacuum hose from the intake manifold.




52. Remove the power steering pump bolts. Lay the power steering pump aside. (pulley shown removed for clarity).




53. Disconnect the engine harness electrical connectors (1) from the rear fuel injectors.
54. Remove the engine harness electrical connector retainers (2) from the fuel rail.




55. Disconnect the engine harness electrical connector from the rear heated oxygen sensor (HO2S).




56. Disconnect the engine harness electrical connector from the generator.




57. Disconnect the engine harness electrical connector (1) from the throttle actuator.
58. Disconnect the engine harness electrical connector (2) from the engine coolant temperature (ECT) sensor.




59. Disconnect the engine harness clips (1, 3) from the heat shield.
60. Disconnect the engine harness electrical connector (2) from the exhaust gas recirculation (EGR) valve.




61. Disconnect the engine harness electrical connectors (1) from the front fuel injectors.
62. Remove the engine harness retainers (2) from the fuel rail.




63. Disconnect the engine harness electrical connector (1) from the ignition control module harness electrical connector (2).
64. Disconnect the engine harness electrical connector (3) from the manifold absolute pressure (MAP) sensor.
65. Gather all branches of the engine wiring harness and reposition the harness out of the way.




66. UsingJ 38185 reposition the radiator inlet hose clamp at the thermostat housing.
67. Remove the radiator inlet hose from the thermostat housing.




68. UsingJ 38185 reposition the radiator outlet hose clamp at the front cover.
69. Remove the radiator outlet hose from the front cover.




70. Remove the heater inlet and outlet hose adapter bolts (1, 3). (heater hoses shown removed for clarity).
71. Remove the heater inlet (4) and outlet (2) adapters from the drive belt tensioner.





Important: It is not necessary to recover the A/C system.

72. Remove the A/C compressor bolts and nut. DO NOT discharge the A/C system.
73. Reposition and secure the A/C compressor to the frame.
74. Install a engine lifting device to the lift brackets.




75. Remove the upper transaxle bolts.
76. With the aid of an assistant, remove the engine from the vehicle.




77. Install the J 37096 to a ratchet.
78. Install the J 37096 and ratchet to the flywheel to hold the flywheel.




79. Loosen the flywheel bolts.
80. Remove 7 of the 8 flywheel bolts, leaving 1 bolt at the top of the crankshaft rotation.
81. Firmly grasp the flywheel and remove the remaining bolt. Do not drop the flywheel when removing the final bolt.
82. Remove the flywheel.
83. Install the engine to a engine stand.
84. Transfer any components as required. Refer to the appropriate procedures.