Operation CHARM: Car repair manuals for everyone.

Piston, Engine

Pistons and Pins - Piston

Piston Diameter - Production - S/C 96.489-96.528 mm (3.7988-3.8003 in)
Piston Diameter - Production - Non S/C 96.482-96.497 mm (3.7985-3.7991 in)
Piston Diameter - Service Limit - Minimum - S/C 96.434 mm (3.7966 in)
Piston Diameter - Service Limit - Minimum - Non S/C 96.442 mm (3.7969 in)
Piston Pin Bore Diameter - S/C 23.0065-23.0105 mm (0.9058-0.9059 in)
Piston Pin Bore Diameter - Non S/C 22.0060-22.0110 mm (0.8664-0.8666 in)
Piston to Bore Clearance - New - VIN K 0.010-0.051 mm (0.0004-0.0020 in)
Piston to Bore Clearance - Used - VIN K 0.050-0.091 mm (0.0020-0.0036 in)
Piston to Bore Clearance - New - VIN 1 - 0.0207-0.0437 mm (-0.0008-0.0018 in)
Piston to Bore Clearance - Used VIN 1 0.0193-0.0997 mm (0.0008-0.0039 in)

Pistons and Pins - Pin

Piston Pin Clearance to Connecting Rod Bore - Press Fit - VIN K 0.0066-0.0217 mm (0.0003-0.0009 in)
Piston Pin Clearance to Piston Pin Bore - VIN K 0.0020-0.0130 mm (0.00008-0.00051 in)
Piston Pin Diameter - VIN K 21.9950-22.000 mm (0.8659-0.8661 in)
Piston Pin Clearance to Connecting Rod Bore - Press Fit - VIN 1 0.0073-0.0225 mm (0.00029-0.00089 in)
Piston Pin Clearance to Piston Pin Bore - VIN 1 0.0065-0.0155 mm (0.00061-0.00026 in)
Piston Pin Diameter - VIN 1 22.995-23.000 mm (0.90531-0.90551 in)