Operation CHARM: Car repair manuals for everyone.

Disassembled Views



Disassembled Views

Case and Associated Parts (1 of 3)

Case and Associated Parts (Part 1 Of 3):




1 - Torque Converter Assembly
3 - Quick Disconnect Cooler Connector (1, 19 mm)
4 - Quick Disconnect Cooler Connector O-Ring
5 - Stud, Case to Forward Clutch Support (2, 13 mm)
6 - Transmission Case
8 - Plug, Oil Drain - Bottom Pan to Case Cover
9 - Pin, Anchor (Low/Reverse Band)
10 - Pin, Anchor (4th Band)
15 - Bolt (4, 8 mm)
51 - Screen, Scavenge (Left)
52 - Screen, Scavenge (Right)
53 - Seal, Scavenge Tube and Screens
53 - Seal, Scavenge Tube and Screens
53 - Seal, Scavenge Tube and Screens
54 - Tube, Scavenge
59 - Pan Transaxle Oil
60 - Magnet, Chip Collector
61 - Gasket, Oil Pan
62 - Bolt, Bottom Pan to Case (16, 10 mm)
124 - Bushing, Case Extension
125 - Seal, Axle to Case Extension
126 - Seal, Case Extension to Case
127 - Stud, Case Extension to Case (1, 15 mm)
128 - Bolt, Case Extension to Case (4, 13 mm)
129 - Bolt, Case Extension to Case (1, 10 mm)
130 - Sensor, Speed Output Assembly
131 - Bolt, Output Speed Sensor (1)
134 - Extension, Transmission Case
524 - Cover, 4th Servo
525 - Seal, Servo Cover
527 - Pin, 4th Servo
529 - Piston, 4th Servo
531 - Ring, Snap
532 - Seal, 4th Servo Piston
533 - Spring and Retainer Assembly, 4th Servo
533 - Spring and Retainer Assembly, 4th Servo
534 - Bolt, (23, 10 mm)
534 - Bolt, (23, 10 mm)
534 - Bolt (23, 10 mm)
903 - Channel Plate, Control Valve Body and Accumulator Housing Assembly
943 - Extension Wiring Harness
955 - Nut, Channel Plate to Case (2, 10 mm)
956 - Plate, Oil Transfer
958 - Bolt, Channel Plate to Case (2, 10 mm)

Case and Associated Parts (2 of 3)

Case and Associated (Parts 2 Of 3):




2 - Oil Pump Driven Shaft
6 - Transmission Case
28 - Side Cover To Case Cover Bolt (8, 15 mm)
29 - Side Cover
30 - Side Cover To Case Cover Gasket
31 - Fluid Level Indicator
32 - Side Cover To Case Cover Bolt (1, 13 mm)
65 - Checkball (10)
66 - Side Cover To Case Cover Stud - Model Dependent
200 - Primary Pump Body
201 - Primary Pump Drive Gear
202 - Primary Pump Driven Gear
203 - Secondary Pump Body
204 - Scavenge Pump Bushing
205 - Secondary Pump Drive Gear
206 - Secondary Pump Driven Gear
207 - Oil Pump Driven Shaft
209 - Filter Seal
225 - Scavenge Pump Body Assembly
228 - Secondary Pump Body To Spacer Plate Gasket
229 - Bolt (4, 8 mm)
231 - Pump Assembly To Case Bolt (2, 8 mm)
232 - Pump Assembly To Case Cover Bolt (5, 8 mm)
233 - Pump Assembly To Case Cover Bolt (5, 8 mm)
234 - Secondary Pump To Case Cover Bolt (1, 8 mm)
235 - Secondary Pump To Case Bolt
236 - Transmission Oil Filter
240 - Stud, Auxiliary Control Valve Body Cover - Model Dependent
300 - Upper Control Valve Body Assembly
326 - Valve Body To Spacer Plate Gasket
327 - Case Cover Assembly Spacer Plate
328 - Spacer Plate To Case Cover Gasket
329 - Upper Valve Body To Case Cover Bolt (9, 8 mm)
330 - Upper Valve Body To Case Cover Bolt (2, 8 mm)
331 - Bolt (6, 8 mm)
350 - Temperature Sensor (1, 17 mm)

Case and Associated Parts (3 of 3)

Case and Associated (Parts 3 Of 3):




3 - Quick Disconnect Cooler Connector (1, 19 mm)
4 - Quick Disconnect Cooler Connector O-Ring
6 - Transmission Case
12 - Wiring Harness Assembly
14 - Input Speed Sensor Assembly
15 - Bolt (4, 8 mm)
33 - Transmission Case Cover
34 - Case Cover to Drive Sprocket Seal
35 - Case Cover to Turbine Shaft Seal
37 - Case Cover Axle Seal
40 - Case Cover Oil Test Plug - #40 TORX(R)
41 - Transmission Vent Adapter
43 - Sprocket Support to Case Cover Gasket
44 - Case to Case Cover Gasket
45 - Case Cover to Case Stud (1, 13 mm)
46 - Case Cover to Case Bolt (8, 10 mm)
47 - Case Cover to Case Stud (2, 13 mm)
48 - Case Cover to Driven Sprocket Support Bolt (3, 10 mm)
49 - Case Cover to Case Stud (1, 10 mm)
50 - Case Cover to Case Bolt (11, 13 mm)
50 - Case Cover to Case Bolt (11, 13 mm)
56 - Output Shaft Snap Ring (3)
56 - Output Shaft Snap Ring (3)
57 - Output Shaft
67 - Case Cover to Case Stud (1, 13 mm) - Model Dependent
68 - Wiring Harness Assembly O-ring
132 - Thrust Bearing
400 - Drive Sprocket Support
401 - Converter Hub Bushing
402 - Front Stator Shaft Bushing
403 - Converter Hub Assembly Seal Assembly
404 - Drive Sprocket Support to Case Bolt (6, 8 mm)
405 - Drive Sprocket Support to Case Seal
407 - Drive Sprocket
408 - Ball Bearing (2)
408 - Ball Bearing (2)
409 - Drive Sprocket Oil Seal Ring
410 - Turbine Shaft
411 - Snap Ring
412 - O-Ring Seal
414 - Drive Link Assembly
415 - Driven Sprocket
440 - Bearing, Thrust

Scavenge, Primary and Secondary Fluid Pump Assemblies

Scavenge, Primary and Secondary Fluid Pump Assemblies:




200 - Primary Pump Body
201 - Primary Pump Drive Gear
202 - Primary Pump Driven Gear
203 - Secondary Pump Body
203 - Secondary Pump Body
204 - Scavenge Pump Bushing
205 - Secondary Pump Drive Gear
206 - Secondary Pump Driven Gear
207 - Oil Pump Driven Shaft Assembly
208 - Oil Pump Driven Shaft Thrust Washer
209 - Filter Seal
210 - Pressure Regulator Spring Retainer
211 - Pressure Regulator Valve
212 - Pressure Regulator Valve Spring
213 - Pressure Regulator Boost Valve
214 - Pressure Regulator Boost Valve Sleeve
215 - Retainer Clip (2)
215 - Retainer Clip (2)
216 - Secondary Pump Cut-Off Ball
217 - Pump Ball Seat
219 - Scavenge Driven Gear Pin
219 - Scavenge Driven Gear Pin
223 - Scavenge Pump Drive Gear
224 - Scavenge Pump Driven Gear (2)
224 - Scavenge Pump Driven Gear (2)
225 - Scavenge Pump Body
226 - Pump Cover to Scavenge Cover Bolt (2)
227 - Dowel Bushings (2)
227 - Dowel Bushings (2)
237 - Scavenge Pump Cover

Upper Control Valve Body Assembly

Upper Control Valve Body Assembly:




15 - PC Solenoid Clamp Bolt
65 - Oil Hole Plug Ball
300 - Upper Control Valve Body
301 - Accumulator Boost Valve
302 - 1-2/3-4 Accumulator Valve
303 - 1-2/3-4 Accumulator Valve Bushing
304 - Coiled Spring Pin (2)
304 - Coiled Spring Pin (2)
306 - 2-3 Accumulator Valve
307 - Bore Plug (4)
307 - Bore Plug (4)
307 - Bore Plug (4)
307 - Bore Plug (4)
308 - Retainer Clip (4)
308 - Retainer Clip (4)
308 - Retainer Clip (4)
308 - Retainer Clip (4)
309 - Actuator Feed Limit Valve
310 - Actuator Feed Limit Spring
311 - Spring Retainer Plate
312 - Converter Feed Limit Valve
313 - Converter Feed Limit Spring
316 - Converter Clutch Control Spring
317 - Converter Clutch Control Valve
318 - Converter Regulator Valve
319 - Converter Clutch Regulator Spring
322 - TCC Enable Valve
323 - TCC Enable Valve Spring
336 - TCC Pressure Solenoid
337 - Spring Retainer Clip
338 - Pressure Control Solenoid Filter and Seal
339 - Pressure Control Solenoid (PCS)
340 - PC Solenoid Clamp (PCS Clamp)
343 - Orificed Cup Plug
345 - 2-3 Accumulator Piston
346 - 2-3 Accumulator Piston Seal
347 - 2-3 Accumulator Piston Spring
348 - 2-3 Accumulator Pin
349 - Snap Ring
349 - Snap Ring
350 - Temperature Sensor
351 - 2-3 Accumulator Piston Cushion Spring

Lower Channel Plate, Control Valve Body and Accumulator Housing Assembly

Lower Channel Plate, Control Valve Body and Accumulator Housing Assembly:




65 - Checkballs (8)
534 - Channel Plate to LCVB Bolt (1, 10 mm) - Channel Plate to Accumulator Housing Bolt (3, 10 mm) - Accumulator Housing to Channel Plate Bolt (1, 10 mm)
534 - Channel Plate to LCVB Bolt (1, 10 mm) - Channel Plate to Accumulator Housing Bolt (3, 10 mm) - Accumulator Housing to Channel Plate Bolt (1, 10 mm)
900 - Lower Channel Plate
903 - Channel Plate/Control Valve and Housing Assembly
935 - Space/Gasket Plate Assembly
938 - LCVB to Channel Plate Bolt (5, 10 mm)
939 - Spacer Plate Support to Channel Plate Bolt (3, 8 mm)
940 - LCVB to Channel Plate Bolt (2, 10 mm)
941 - LCVB to Channel Plate Bolt (8, 10 mm)
941 - LCVB to Channel Plate Bolt (8, 10 mm)
942 - Internal Mode Switch (IMS)
944 - Accumulator Housing
951 - Accumulator Assembly to Channel Plate Bolt (1, 10 mm)
952 - Accumulator Assembly to Channel Plate Bolt (3, 10 mm)
954 - Accumulator Assembly to Channel Plate Bolt (1, 10 mm)
971 - 1-2 Accumulator Inner Spring Assembly
981 - Pressure Control Solenoid Valve Fluid Filter Retainer

Lower Control Valve Body Assembly

Lower Control Valve Body Assembly:




308 - Retainer Clip (3)
308 - Retainer Clip (3)
308 - Retainer Clip (3)
901 - Return Spring
902 - Retaining Ring
903 - Lower Control Valve Body
904 - Spring Retainer
905 - Ball Check Capsule
906 - 2-3 Shift Valve Spring
907 - 2-3 Shift Valve C
908 - 2-3 Shift Valve D
909 - 1-2 Shift Solenoid Valve
910 - 2-3 Shift Solenoid Valve
911 - 3-4 Shift Valve Spring
912 - 3-4 Shift Valve
913 - Manual Valve Link
914 - Bore Plug
915 - Manual Valve Link Retainer
916 - Manual Valve
917 - Solenoid Screen Assembly
918 - 1-2 Shift Valve Spring
919 - 1-2 Shift Valve A
920 - 1-2 Shift Valve B
928 - Low/Reverse Servo Piston
929 - Low/Reverse Servo Seal (Small)
930 - Low/Reverse Servo Seal (Large)
931 - Low/Reverse Servo Apply Pin
932 - Retaining Ring
933 - Servo Cushion Spring Washer
934 - Servo Cushion Spring
979 - Ball (0.375 Diameter)
980 - Low/Reverse Cushion Sleeve

Accumulator Assembly

Accumulator Assembly:




65 - Oil Hole Ball Plug (Staked in Casting)
349 - Snap Ring (5)
349 - Snap Ring (5)
349 - Snap Ring (5)
349 - Snap Ring (5)
349 - Snap Ring (5)
944 - Accumulator Housing
946 - Reverse Accumulator Piston
947 - Reverse Accumulator Piston Seal
948 - Reverse Accumulator Pin
949 - Reverse Accumulator Spring
950 - 3-4 Accumulator Spring
960 - Forward Accumulator Piston
961 - Forward Accumulator Seal
962 - Forward Accumulator Pin
963 - Forward Accumulator Spring
964 - Accumulator Housing Cover Gasket
965 - Accumulator Housing Cover
966 - Accumulator Cover Bolt (5, 8 mm)
968 - 1-2 Accumulator Piston
969 - 1-2 Accumulator Piston Seal
970 - 1-2 Accumulator Pin
971 - 1-2 Accumulator Inner Spring Assembly
973 - 1-2 Accumulator Spring
975 - 3-4 Accumulator Piston
976 - 3-4 Accumulator Piston Seal
977 - 3-4 Accumulator Pin

Driven Sprocket Support and 2nd Clutch Assembly

Driven Sprocket Support and 2nd Clutch Assembly:




53 - Scavenger Tube Seal
418 - Driven Sprocket Support
419 - Oil Transfer Sleeve
422 - Oil Ring (2)
422 - Oil Ring (2)
423 - 4 Lobe Seal Ring (2)
423 - 4 Lobe Seal Ring (2)
424 - Spring Pin
425 - 3rd Clutch Exhaust Valve Spring
427 - 3rd Clutch Exhaust Valve
428 - 2nd Clutch Return Spring and Retainer Assembly
429 - 2nd Clutch/Driven Sprocket Snap Ring
430 - 2nd Clutch Piston Assembly
431 - 2nd Clutch Waved Plate
432 - 2nd Clutch Apply Plate
433 - 2nd Clutch Steel Plate (3)
433 - 2nd Clutch Steel Plate (3)
433 - 2nd Clutch Steel Plate (3)
434 - 2nd Clutch Backing Plate
435 - 2nd Clutch Fiber Plate (4)
435 - 2nd Clutch Fiber Plate (4)
435 - 2nd Clutch Fiber Plate (4)
435 - 2nd Clutch Fiber Plate (4)
436 - Support/Reverse Clutch Thrust Washer
437 - 0.1875 Diameter Checkball

Reverse Clutch and 2nd Sprag Clutch Assemblies

Reverse Clutch and 2nd Sprag Clutch Assemblies:




500 - Reverse Clutch Housing and Race Assembly
502 - Bushing (Small)
503 - Bushing (Large)
505 - Reverse Clutch Piston Assembly
506 - Seal (Inner)
507 - Seal (Outer)
508 - Spring and Retainer Assembly
509 - Snap Ring Retainer
510 - Return Spring Snap Ring
511 - Reverse Clutch Plate (Steel) (2)
512 - Reverse Clutch Backing Plate (Selective)
513 - Reverse Clutch Plate Assembly (Fiber) (2)
514 - Waved Plate (Apply)
515 - Snap Ring
516 - 2nd Sprag Race (Outer)
517 - 2nd Sprag Clutch Assembly
518 - 2nd Sprag Clutch Retainer
519 - Locking Ring
520 - 2nd Clutch Outer Race Washer
523 - 4th Band

3rd Clutch and Reaction Carrier Assembly

3rd Clutch and Reaction Carrier Assembly:




515 - Snap Ring
521 - Thrust Bearing Assembly
522 - Driven Sprocket Support Thrust Washer (Selective)
602 - Input Shaft Bushing
603 - Input Shaft/Oil Transfer Sleeve
604 - 3rd Clutch Housing
606 - 3rd Clutch Piston Assembly
607 - Spring and Retainer Assembly
608 - Snap Ring Retainer
609 - Return Spring Snap Ring
610 - 3rd Clutch Plate Assembly (Fiber) (4)
611 - 3rd Clutch Apply Plate (Steel)
612 - 3rd Clutch Plate (Steel) (3)
613 - 3rd Clutch Backing Plate
614 - Oil Seal Ring (2)
615 - Input Shaft/3rd Hub Thrust Washer
616 - Input Shaft/Input Sun Gear Snap Ring
617 - 3rd Clutch Hub
618 - Hub Bushing
619 - Hub/Gear and Shell Thrust Bearing Assembly (2)
619 - Hub/Gear and Shell Thrust Bearing Assembly (2)
620 - Reaction Sun Gear and Shell Assembly
622 - Reaction Sun Gear Bushing
623 - Reaction Carrier
625 - Planet Pinion (4)
626 - Planet Pinion Pin (4)
627 - Roller Bearing Needle (68)
628 - Steel Pinion Thrust Washer (8)
628 - Steel Pinion Thrust Washer (8)
629 - Bronze Pinion Thrust Washer (8)
629 - Bronze Pinion Thrust Washer (8)
631 - Input Sun Gear
640 - Input Sun Gear to Reaction Carrier Thrust Bearing

Input Carrier and Forward Sprag Clutch Assemblies

Input Carrier and Forward Sprag Clutch Assemblies:




132 - Thrust Bearing Assembly
626 - Planet Pinion Pin (4)
627 - Roller Bearing Needle (68)
628 - Steel Pinion Thrust Washer (8)
628 - Steel Pinion Thrust Washer (8)
633 - Reaction Carrier Shell
700 - Input Carrier Assembly
702 - Planet Pinions (4)
706 - Bronze Thrust Washer (8)
706 - Bronze Thrust Washer (8)
708 - Internal Gear (2)
708 - Internal Gear (2)
709 - Snap Ring (2)
709 - Snap Ring (2)
710 - Thrust Bearing Assembly
713 - Thrust Washer (Flange To Outer Race)
716 - Forward Clutch Sprag Assembly
717 - Snap Ring (Coast Clutch Hub Retainer)
718 - Thrust Bearing (Flange/Forward Clutch Housing)
719 - Coast Clutch Hub
720 - Thrust Washer (Race/Coast Clutch Hub)
721 - Forward Sprag Race (Outer)
722 - Final Drive Sun Gear Shaft
723 - Input Flange Bushing
724 - Snap Ring (Final Drive Shaft/Input Carrier)
725 - Input Internal Gear Flange

Forward Clutch Assembly

Forward Clutch Assembly:




417 - Thrust Bearing
437 - 0.1875 Diameter Checkball
801 - Forward and Coast Clutch Housing
803 - Housing Bushing (Small)
804 - Housing Bushing (Large)
807 - Forward Clutch Piston
808 - Seal (Inner)
809 - Seal (Outer)
810 - Coast Clutch Piston Assembly
811 - Forward Clutch Ring (Apply)
812 - Coast Clutch Plate (Apply)
813 - Coast Clutch Plate (Steel)
814 - Coast Clutch Plate (Fiber) (2)
816 - Forward Clutch Plate (Steel) (4)
817 - Forward Clutch Plate (Fiber) (5)
818 - Snap Ring (Forward Clutch Backing Plate)
819 - Forward Clutch Backing Plate
820 - Forward Clutch Release Spring Assembly
821 - Snap Ring (Forward Return Spring Assembly/Housing)
840 - Forward and Coast Clutch Plate (2)
840 - Forward and Coast Clutch Plate (2)
841 - Forward and Coast Clutch Plate (Belleville)

Forward Clutch Support Assembly

Forward Clutch Support Assembly:




13 - Low/Reverse Band
120 - Final Drive Internal Gear
121 - Final Drive Sun Gear
122 - Final Drive Sun Gear Seal
135 - Snap Ring
822 - Forward/Coast Clutch Support
824 - Oil Transfer Sleeve
825 - Left Support/Sun Shaft Bushing
826 - Right Support/Sun Shaft Bushing
827 - Oil Hole Plug Ball (2)
828 - Cooler Return Seal
829 - Support/Housing Oil Seal Ring
830 - Low Roller Clutch Assembly
832 - Forward Clutch Support/Park Gear Thrust Bearing
833 - Parking Lock Gear
834 - Final Drive Shaft to Park Gear Snap Ring
835 - Support/Case Fretting Ring

Final Drive Assembly

Final Drive Assembly:




56 - Output Shaft Snap Ring
56 - Output Shaft Snap Ring
100 - Final Drive Carrier
101 - Differential Carrier Dowel (2)
101 - Differential Carrier Dowel (2)
102 - Sun Gear/Carrier Thrust Bearing
103 - Final Drive Planet Pinion (4)
104 - Final Drive Planet Pinion Pin (4)
105 - Roller Needle Bearings (76)
106 - Final Drive Pinion Steel Thrust Washers (8)
106 - Final Drive Pinion Steel Thrust Washers (8)
107 - Final Drive Pinion Bronze Thrust Washers (8)
107 - Final Drive Pinion Bronze Thrust Washers (8)
108 - Final Drive Carrier Retainer
109 - Rolled Pin
110 - Differential Carrier
111 - Right Differential Thrust Washer
112 - Right Differential Side Gear
113 - Differential Pinion Thrust Washer (2)
113 - Differential Pinion Thrust Washer (2)
114 - Differential Pinion Shaft
115 - Differential Pinion Shaft Retaining Pin
116 - Differential Pinion Gears (2)
116 - Differential Pinion Gears (2)
117 - Left Differential Thrust Washer
118 - Left Differential Side Gear
119 - Differential Carrier to Final Drive Carrier Bolt
132 - Thrust Bearing Assembly
133 - Differential Carrier/Case Extension Selective Thrust Washer

Parking Pawl, Actuator Assembly and Manual Shaft

Parking Pawl, Actuator Assembly and Manual Shaft:




8 - Drain Plug
16 - Manual Shaft
17 - Inside Detent Lever
18 - Manual Shaft To Detent Lever Nut
20 - Manual Shaft Seal
21 - Park Lock Actuator Assembly
22 - Parking Lock Pawl
23 - Parking Pawl Pivot Pin
25 - Parking Pawl Return Spring
26 - Detent Lever and Roller Assembly
27 - Detent Spring