Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Drive Belt Idler Pulley Removal
6. Oil Level Indicator and Tube Removal
7. Water Outlet and Engine Coolant Thermostat Removal
8. Water Pump Removal
9. Upper Intake Manifold Removal
10. Exhaust Gas Recirculation Valve and Pipe Removal
11. Lower Intake Manifold Removal
12. Exhaust Manifold Removal - Left Side
13. Exhaust Manifold Removal - Right Side
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Valve Rocker Arm and Push Rod Removal
17. Cylinder Head Removal - Left Side
18. Cylinder Head Removal - Right Side
19. Valve Lifter Removal
20. Oil Pan Removal
21. Oil Pump Suction Pipe and Screen Assembly Removal
22. Crankshaft Front Oil Seal Removal
23. Engine Front Cover Removal
24. Oil Filter Adapter Removal
25. Timing Chain and Sprocket Removal
26. Balance Shaft Removal
27. Camshaft Removal
28. Crankshaft Rear Oil Seal and Housing Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft and Bearing Removal
31. Engine Block Plug Removal
32. Camshaft Bearing Removal
33. Balancer Shaft Bearing Removal
34. Engine Block Cleaning and Inspection
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Cleaning and Inspection
37. Crankshaft Balancer Cleaning and Inspection
38. Engine Flywheel Cleaning and Inspection
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Cleaning and Inspection
41. Piston and Connecting Rod Assemble
42. Camshaft and Bearings Cleaning and Inspection
43. Camshaft Timing Chain and Sprocket Cleaning and Inspection
44. Valve Rocker Arm and Push Rod Cleaning and Inspection
45. Valve Lifter and Guide Cleaning and Inspection
46. Cylinder Head Disassemble
47. Cylinder Head Cleaning and Inspection
48. Valve Guide Reaming, and Valve and Seat Grinding
49. Cylinder Head Assemble
50. Oil Pump Disassemble
51. Oil Pump Cleaning and Inspection
52. Engine Front Cover Cleaning and Inspection
53. Oil Pump Assemble
54. Valve Rocker Arm Cover Cleaning and Inspection
55. Oil Pan Cleaning and Inspection
56. Upper Intake Manifold Cleaning and Inspection
57. Lower Intake Manifold Cleaning and Inspection
58. Exhaust Manifold Cleaning and Inspection
59. Water Pump Cleaning and Inspection
60. Balance Shaft Cleaning and Inspection
61. Thread Repair
62. Service Prior to Assembly
63. Balancer Shaft Bearing Installation
64. Camshaft Bearing Installation
65. Engine Block Plug Installation
66. Crankshaft and Bearing Installation
67. Piston, Connecting Rod, and Bearing Installation
68. Crankshaft Rear Oil Seal and Housing Installation
69. Camshaft Installation
70. Balance Shaft Installation
71. Timing Chain and Sprocket Installation
72. Engine Front Cover Installation
73. Crankshaft Front Oil Seal Installation
74. Oil Filter and Adapter Installation
75. Oil Pump Suction Pipe and Screen Assembly Installation
76. Oil Pan Installation
77. Valve Lifter Installation
78. Cylinder Head Installation - Right Side
79. Cylinder Head Installation - Left Side
80. Valve Rocker Arm and Push Rod Installation
81. Valve Rocker Arm Cover Installation - Right Side
82. Valve Rocker Arm Cover Installation - Left Side
83. Exhaust Manifold Installation - Right Side
84. Exhaust Manifold Installation - Left Side
85. Lower Intake Manifold Installation
86. Exhaust Gas Recirculation Valve and Pipe Installation
87. Upper Intake Manifold Installation
88. Water Pump Installation
89. Water Outlet and Engine Coolant Thermostat Installation
90. Oil Level Indicator and Tube Installation
91. Drive Belt Idler Pulley Installation
92. Drive Belt Tensioner Installation
93. Engine Flywheel Installation
94. Crankshaft Balancer Installation
95. Engine Prelubing