With Secondary Air Injection (SAI)

Exhaust Manifold Installation - Right Side (With Secondary Air Injection (SAI))





Caution: Refer to Fastener Caution (Fastener Caution).

Caution: When replacing the HO2S perform a code clear with a scan tool, regardless of whether or not a DTC is set. Performing a code clear will reset the HO2S resistance learned value. Failure to perform a code clear may result in an HO2S failure.

1. Install the exhaust manifold studs and tighten to 10 Nm (89 lb in).




2. Install the exhaust manifold gasket.
3. Install the exhaust manifold.
4. Install the exhaust manifold bolts and nuts and tighten to 30 Nm (22 lb ft).
5. Install the right side spark plugs and tighten to 15 Nm (11 lb ft).




6. Install the fuel injector sight shield cover bracket.
7. Install the fuel injector sight shield cover bracket nuts and tighten to 30 Nm (22 lb ft).




8. Install the right engine lift hook.
9. Install the right engine lift hook nut and bolt and tighten to 30 Nm (22 lb ft).




10. If necessary, install the secondary air pipe (644), gasket (647), and bolts (646) and assemble the injection pump (636) onto bracket (648) and tighten the secondary air injection pump pipe bolts to 10 Nm (89 lb in).
11. Install gasket (645), secondary air injection pump assembly and nuts (641) onto the engine and tighten to 10 Nm (89 lb in).
12. Install the secondary air injection pump assembly mounting bolts (637, 649) and tighten to 10 Nm (89 lb in).




13. Loosen the hose clamp and install the secondary air injection pipe (640) onto the valve and reinstall the hose clamp.